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Old 04-03-2013, 07:44 AM   #1
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Originally Posted by The Radium King View Post
help! help from the gurus who have installed a cayman airbox without dropping the engine! i've modified the air box to remove the muffler. i've removed the intake. i've left the fuel rails on at this point, and CANNOT fit the thing in. any tips?
It's a pain & I don't recommend enduring this project for 3.2 or smaller till the engine is out. I removed the intake & fuel rail. Bend the engine lid mounting tab straight up for more clearance & remove the airbox lid filter & snorkel. You can reinstall the snorkel, filter & lid once you get the box bolted in. It would be much easier with the MAF mounting flange sawed off, but I like the larger MAF tube & works great with a 996 reflash

Last edited by BYprodriver; 04-03-2013 at 07:47 AM. Reason: more info
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Old 04-04-2013, 10:14 AM   #2
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Quote:
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It's a pain & I don't recommend enduring this project for 3.2 or smaller till the engine is out. I removed the intake & fuel rail. Bend the engine lid mounting tab straight up for more clearance & remove the airbox lid filter & snorkel. You can reinstall the snorkel, filter & lid once you get the box bolted in. It would be much easier with the MAF mounting flange sawed off, but I like the larger MAF tube & works great with a 996 reflash
Pro,

So there is no way to get the box in with the MAF flange and clips still intact? I had planned on keeping these for a stock installation appearnce. What about lowering the front of the engine al la front mount change?

What sort of pumbing did you end up with from the end of the 987 MAF housing to the the TB? I have a 997 diverter tee and this intake tract route was a real pain last itme around....having no garage I cant linger, hum and haw with fabrication so just asking
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Old 04-04-2013, 11:14 AM   #3
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I am using the 987 Maf tube mounted to the airbox flange with the oem o-ring seal & clips. The flange is what makes it hard to install the airbox past the oil heat exchanger. Once you get the box bolted in you can install the MAF tube. Hard to see in this pic, but the widest clamp to the right is clamping the hose to the MAF tube:

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Old 04-04-2013, 11:54 AM   #4
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I am using the 987 Maf tube mounted to the airbox flange with the oem o-ring seal & clips. The flange is what makes it hard to install the airbox past the oil heat exchanger. Once you get the box bolted in you can install the MAF tube. Hard to see in this pic, but the widest clamp to the right is clamping the hose to the MAF tube:

Thanks, yes I see it. It looks like you are using the stock 987 rubber piece at the MAF housing.

Yes I wouldn't try it with the MAF tube on....so not possible with clips and flange?

I dont plan to saw off anything but the muffler
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Old 04-04-2013, 12:05 PM   #5
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dude - he didn't remove the flange.
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Old 04-04-2013, 12:44 PM   #6
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Yes but it's a 3.6 so presumably the engine came out to put the flanged airbox in....may not work with the 3.2 sitting there....or it's simply a matter of removing the oil cooler

Need the detail so I can bang out the job in a day when the opportunity arises
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Old 04-04-2013, 03:26 PM   #7
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Yes but it's a 3.6 so presumably the engine came out to put the flanged airbox in....may not work with the 3.2 sitting there....or it's simply a matter of removing the oil cooler

Need the detail so I can bang out the job in a day when the opportunity arises
My Box has the original engine that I rebuilt 2 years ago & now displaces 3.6L. In a previous post I was giving RadiumKing tips on how to install airbox with engine in place by removing half the intake manifold with fuel rail.
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