Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Performance and Technical Chat

Post Reply
 
LinkBack Thread Tools Display Modes
Old 11-21-2008, 03:44 PM   #1
Registered User
 
Join Date: Aug 2006
Location: Chicago
Posts: 137
Yeah - I'm thinking that at this point... NEW TRANS.


But who will pay? Warranty? Shop? Definitely not me - they're about $7500!!
It's not under CPO so I'm sure the shop & the warranty are going to continue to go back & forth on trying to fix it. I doubt either will agree to pay for a new one, but we'll see...

I'll post again, along with a scan of the bill so forum members can see what was involved once I get the car back.
__________________
http://farm1.static.flickr.com/169/4...c84611da_m.jpg
Induction howl is easily worth the cost of admission...
2001 Boxster S
Arctic Silver /Black interior
Desnorkled then REsnorkled (planning on Revo flash & prob B&B Exhaust)
mylamb is offline   Reply With Quote
Old 11-26-2008, 08:31 AM   #2
Registered User
 
Join Date: Aug 2006
Location: Chicago
Posts: 137
So get this...

They had to take the gearbox BACK OFF & open it up again, only to find that the 2nd gear was a faulty gear from Porsche! Nuts. So it's being shipped back & returned for a good one. They said, initially, it looked fine & they never assumed that it would have been improperly cut coming from the manufacturer, but upon careful inspection, they could tell that it was. The angle of the cut on one side was wrong & it kept popping out. I'll post the bill when I get it back after Thanksgiving.

Car's been in the shop so long, I think I forgot how to drive a stick...
__________________
http://farm1.static.flickr.com/169/4...c84611da_m.jpg
Induction howl is easily worth the cost of admission...
2001 Boxster S
Arctic Silver /Black interior
Desnorkled then REsnorkled (planning on Revo flash & prob B&B Exhaust)
mylamb is offline   Reply With Quote
Old 02-02-2009, 09:43 AM   #3
Registered User
 
Join Date: Aug 2006
Location: Chicago
Posts: 137
Bill & info for my gearbox repair - Warranty America

So I have posted this subject a couple of times, but now that I finally have my vehicle back, I can fill you in on all the details.

I had the dreaded 2nd gear pop out & had to have the gearbox worked on. Now that 986's are out of their original warranty (unless you have a CPO) it seems that aftermarket warranty co.'s will make you FIX, as opposed to replace your gearbox. I have Warranty America, and they are subpar, in my opinion, as they force a shop to go with Motors or AllData for the required # of hours. They won't honor Porsche's #'s & won't honor Chilton or Mitchell.

My shop needed about 22 hours for R&R and the rebuild. That doesn't sound unreasonable, but the warranty co said it only takes 12.7 hrs, according to Motors or AllData. You can guess who had to pay the additional 9.3... I had a few other repairs to be done, that the warranty company wouldn't pick up, like the CV boots, and the leak in the spark plug tube. They were considered wear & tear. They also wouldn't pay for the synchros - considered wear & tear. They did, however pick up the necessary gears & the 12.7 hours, which came to just over $2300. Naturally I had to spring for the clutch & flywheel, but because the warranty company was being so difficult, my shop comped me the additional 3 hrs needed to do the clutch & flywheel.

When the first got the approval to do the repair, Porsche actually sent them parts that wouldn't work. When the shop called Porsche to describe the problem, they were told "oh, we have a new fix for that, we'll send an extra sleeve that we're using now on gearbox rebuilds." So the shop had to R&R the tranny TWICE, but couldn't bill the 2nd one because it wasn't MY fault, and Porsche wouldn't pay them to do it. They said it was a unique circumstance, and since they're not a P Dealer, and I'm not the original owner, there would be no reimbursement. How's THAT for getting screwed??? So it took a while but at least, I didn't have to pay for the second R&R.

In all, the warranty company paid $2300+ and the balance was mine. At least the transmission works perfectly now, and I have a new clutch & flywheel. I'll try and post the bill so you can see what it's like to get your tranny rebuilt. The shop gave me the old 2nd gear, shims & synchros, so I could at least see that, yes, it was damaged. I suspect the 1st owner did most of that, because I have been driving sticks for 14 yrs, and never had a gear or clutch problem.


Just thought I'd share the experience.
__________________
http://farm1.static.flickr.com/169/4...c84611da_m.jpg
Induction howl is easily worth the cost of admission...
2001 Boxster S
Arctic Silver /Black interior
Desnorkled then REsnorkled (planning on Revo flash & prob B&B Exhaust)
mylamb is offline   Reply With Quote
Old 02-03-2009, 02:01 PM   #4
Registered User
 
Join Date: Jan 2009
Location: All over
Posts: 13
Is this gearbox 2nd gear pop out only effecting 6 speed manuals or is this happening on 5 speed manuals as well? Is the grinding feeling coming from the stick? Looking at buying a boxster soon so I wanna make sure I look for this issue.
Fastback is offline   Reply With Quote
Old 02-03-2009, 02:59 PM   #5
Registered User
 
Join Date: Aug 2006
Location: Chicago
Posts: 137
Quote:
Originally Posted by Fastback
Is this gearbox 2nd gear pop out only effecting 6 speed manuals or is this happening on 5 speed manuals as well? Is the grinding feeling coming from the stick? Looking at buying a boxster soon so I wanna make sure I look for this issue.

Fastback -

From what I've read & heard, it's a problem with the 6 speed manual on Boxster S' from 2000-2004 & 911's from 98ish - 2004. I believe they use the same transmission. 5 speeds are supposedly more robust, and I have not heard of problems with the tips.

There are a lot of options - a remanufactured tranny from Vertex Auto is around $2700 + whatever your shop charges to remove your old one & put in the new one. it still sounds like $4000+ for this option, depending on who does the work. I believe some forum members have had a gearbox replaced for only their deductible; which was what I was hoping for - just depends on your shop & your warranty.
__________________
http://farm1.static.flickr.com/169/4...c84611da_m.jpg
Induction howl is easily worth the cost of admission...
2001 Boxster S
Arctic Silver /Black interior
Desnorkled then REsnorkled (planning on Revo flash & prob B&B Exhaust)
mylamb is offline   Reply With Quote
Post Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 11:56 AM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page