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Old 04-04-2025, 01:44 PM   #1
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You need to remember a couple of things when working on fuel injector flex lines:

1. These hoses are not common hydraulic hose, they are designed to withstand considerable pressure and not be degraged by ethanol containing fuels, which swell and destroy common fuel hose.
2. Clamps used on injector flex lines are not simple worm drive hose clamps, they are stainless steel fuel injector clamps:

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Last edited by JFP in PA; 04-07-2025 at 04:55 AM.
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Old 04-04-2025, 02:16 PM   #2
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Originally Posted by JFP in PA View Post
You need to remember a couple of things when working on fuel injector flex lines:

1. These hoses are not common hydraulic hose, they are designed to withstand considerable pressure and not be degraged by ethanol containing fuels, which swell and destroy common fuel hose.
JFP, di you know how much pressure would the return line be handling?
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Old 04-04-2025, 02:39 PM   #3
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JFP, di you know how much pressure would the return line be handling?
It varies according to the amount of fuel being returned, but it could be as high as the full injector pressures, which is around 55 PSIG.
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Old 04-06-2025, 07:36 PM   #4
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I'm not going to worry about the fuel line until after I get the cam chain rails* installed. I'm on the fourth day of a cold, so I haven't been out there much. I feel guilty about that. On the other hand, it has afforded me a chance to study videos about the procedure.

*That seems to be what many of the sellers have dubbed them.
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Old 04-07-2025, 09:12 AM   #5
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Speaking of 350 cu in Chevy engines, last week I sold a TRW 350 rebuild kit I've been lugging around for years.
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Old 04-15-2025, 03:02 PM   #6
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I think I've finally beaten my cold. It robbed me of two weeks I could have been working on the engine. However, I spent the time productively, studying how to replace the cam chain wear pads. Turns out the camshaft alignment/timing toolkit I borrowed from a generous forum member is the wrong kit for my 5-chain M96. The borrowed kit contains these tools:



Here's the kit I need:



Which means I'd better cough up $97.87 for the correct kit if I hope to get the car on the road before winter. I'm also ordering a few more parts for the procedure:

cam chains (2)
camshaft sprocket bolts (8)
spark plug tubes (6)
oil scavenger pump o-rings (2)
camshaft plugs (3)

I'll hold off on replacing the AOS and other parts until I finish installing the pads.
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Old 04-15-2025, 05:57 PM   #7
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I ordered the cheap Chinese camshaft alignment/timing toolkit for $97.87. Sure, I could have shelled out $600 for Baum's (the gold standard) or an equivalently expensive kit from LN, both of which I'm sure are better quality. However, this will be a single-use kit for me (I hope). It might have a few small issues, too-long bolts and the like, but the main parts look solid, and I'm confident I have the wherewithal to get it working for this one job. Besides, I got nothin' against the Chinese. Hey, that's what Xi said!

https://www.amazon.com/MAXWIN-Camshaft-Alignment-1998-2011-1996-2011/dp/B0BYSRZTDQ/
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Old 04-16-2025, 10:03 AM   #8
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Question: What sealant do you folks use for the camshaft and sump covers? I've always been partial to Curil T2 ("Das Original") for those types of applications, and I have a brand-new tube on hand, but I figured I'd run it by you anyhow, on the off chance Porsche considers the use of Curil a capital offense (and I wouldn't put it past them ).

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