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Old 07-21-2024, 06:08 AM   #1
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P0446 code and Fuel Cap

About a week ago, my 1998 Bosxter w/97,000 miles displayed a check engine light which my OBD2 reader displayed a P0446 code.

I've read that one of the first items to check is the fuel filler cap. To my knowledge, my cap is original, making it 25 years old. So I removed the cap, checked the O-ring in the cap and it looked dry with a number of barely visible tiny "hairline cracks" but no missing sections.

As a "test", I cleaned the metal filler neck where the fuel cap mates to it (lots of black stuff rubbed off), lubricated the cap's O-ring with oil and made sure the cap was very securely tightened much harder than just the first "click sound". Then I resent the code with my OBD2 reader which obviously extinguished the check engine light.

I then drove the car for a couple of days until the OBD2 reader indicated that all car's monitors were in the ready state........since all sensors were "ready", I have driven about 250 more miles over 4 days, in urban areas and on highways.....the check engine light has not returned.

Hoping that the gas cap was the issue, I ordered a new cap, which should arrive in a few days.

Do you think I solved the problem?
(as an aside note I was in the habit of really topping off my fuel tank beyond the pump's auto shut off....otherwise the panel gauge never indicates truly "full"....I think I'll end that practice too.)

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Last edited by Rob175; 07-21-2024 at 06:11 AM.
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Old 07-26-2024, 07:12 AM   #2
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New cap is arriving today....but since the error code first appeared I lubricated the cap's o-ring and firmly tightened it......so far no more check engine codes.....so I'm assuming it was the cap seal all along....new cap comes today.
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Old 07-26-2024, 09:29 AM   #3
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P0446 is the code indicating that the purge airline going to the EVAP canister is blocked or restricted.
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Old 07-29-2024, 10:56 AM   #4
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Outcome.......as suggested the FIRST, EASIEST, CHEAPEST solution worked!

NEW FUEL CAP.........$14 and a couple of weeks later, with 300+ miles of driving and no more CEL

I'm happy!

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