Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Boxster General Discussions

Post Reply
 
LinkBack Thread Tools Display Modes
Old 05-09-2022, 10:40 AM   #1
Registered User
 
Join Date: Jul 2005
Location: MA
Posts: 880
Difficulty re-attaching the oil fill tube to new coolant tank

I replaced my coolant tank and have gotten all of the coolant lines re-connected on the back side of the firewall.

BUT I am having a very difficult time getting the oil fill tube re-connected to the manifold on the engine-bay side of the tank. I literally spent an hour trying to wiggle it onto the manifold port including using some WD-40 to help it slip on, but I just can't get it to seat more than a few MM. The spring clamp is being held wide open w/ spring clamp pliers and I've triple checked to make sure it's not interfering.

I searched a bit and found others with similar problems, but does anyone have any tips/advice on how to get the tube to fully seat?

I was thinking about warming up the tube a bit (hot water maybe?) to see if that helps, but open to other ideas.

TIA

__________________
98 Arena Red 986

Last edited by Stroked & Blown; 05-09-2022 at 01:21 PM.
Stroked & Blown is offline   Reply With Quote
Old 05-09-2022, 01:51 PM   #2
Registered User
 
Beelzy's Avatar
 
Join Date: Dec 2008
Location: California
Posts: 228
Liquid dish soap
Beelzy is offline   Reply With Quote
Old 05-09-2022, 02:03 PM   #3
Registered User
 
Join Date: May 2018
Location: Seattle
Posts: 44
It's been a while since I have replaced my tank and oil tube. I fought those stinking spring clamps, but I don't remember fighting the tube itself. Here's a few suggestions.

The oil tube has the upper accordion section that you are fighting. That attaches to the tank at one end and the other oil tube attached to the engine. Have you tried disconnecting it from the other oil tube to give you some freedom of movement?

How old is you tube? Could it be brittle/stiff and doesn't want to slide over new tank barb. My old tube had cracks in the accordion section, so I replaced it.

Heat isn't a bad option. Maybe a little dish soap with heat?
Lowski is offline   Reply With Quote
Old 05-09-2022, 06:24 PM   #4
Registered User
 
elgyqc's Avatar
 
Join Date: Sep 2018
Location: Laval QC
Posts: 687
Garage
I just did this last week, like Lowski my fight was with the spring clip. I as able to get the tube on with the manifold bolted down, working from the engine side by feel only.
You might try unbolting the manifold and pulling into the trunk enough that you can see if there is something in the way. Perhaps the edge of the tube is bent over?. Heat is also an alternative... that was the only way I was able to get the rubber intake tube onto the throttle body when I swapped my engine.
__________________
Grant
Arctic Silver 2000 Boxster S - bought with a broken engine, back on the road with the engine replaced
Green 2000 Boxster 5-speed and 1978 928 auto
1987 924S 5-speed (Sold) - Blue 2000 Boxster 5 spd (Sold)
elgyqc is online now   Reply With Quote
Old 05-17-2022, 07:57 AM   #5
Registered User
 
Join Date: Jul 2005
Location: MA
Posts: 880
For posterity - I used a heat gun on low for <1 minute to heat up the tube on the engine bay side and it slipped right on. Thanks for the tips, everyone!

__________________
98 Arena Red 986
Stroked & Blown is offline   Reply With Quote
Post Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 04:50 AM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page