12-12-2019, 11:55 AM
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#1
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Registered user
Join Date: Jul 2019
Location: Fort Mill, SC
Posts: 56
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Stuck bolt
While removing the rear brakes, the top 10mm bolt locked up halfway out. The bottom came out nice. Waiting for penetrating oil but its tight.
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2002 Boxster S,headers,exhaust, wheels/spacers, speed humps, brakes, desnorkle
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12-12-2019, 12:37 PM
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#2
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Custom User Title Here
Join Date: Mar 2012
Location: Ft. Leonard Wood
Posts: 6,164
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Your rotor indexing screw is missing.
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12-12-2019, 12:40 PM
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#3
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Who's askin'?
Join Date: Mar 2018
Location: Utah
Posts: 2,446
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I've been known to use alternating heat (torch) and then cold (dry ice) to "un-stick" stubborn bolts.
Sent from my SM-G970U using Tapatalk
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12-12-2019, 02:06 PM
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#4
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Registered user
Join Date: Jul 2019
Location: Fort Mill, SC
Posts: 56
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For years My wife was correct. I had a loose screw.
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2002 Boxster S,headers,exhaust, wheels/spacers, speed humps, brakes, desnorkle
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12-12-2019, 02:18 PM
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#5
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Registered User
Join Date: Aug 2019
Location: Essex
Posts: 42
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Cover the thread in a candle wax then screw it in back in then back out keep applying the wax hopefully slowly slowly it will come out.
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12-12-2019, 02:37 PM
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#6
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Registered User
Join Date: Mar 2007
Location: Ohio
Posts: 2,016
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Quote:
Originally Posted by maytag
I've been known to use alternating heat (torch) and then cold (dry ice) to "un-stick" stubborn bolts.
Sent from my SM-G970U using Tapatalk
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Seems like a good idea. I suppose you apply heat to the surrounding metal, and the ice to just the bolt? Or not?
Another (possibly dumb) question: where do you get a small amount of dry ice?
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12-12-2019, 02:52 PM
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#7
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98 Arctic silver 986
Join Date: Jul 2011
Location: Upstate, NY
Posts: 1,452
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I wish you luck. I had a front caliper bold break on me. I ended up having to get a new\used hub from Woody. The best penetrating oil I found is called Kroil. I think you can find it at Napa.
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12-12-2019, 03:29 PM
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#8
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Registered User
Join Date: Aug 2018
Location: Woodland Wa
Posts: 1,300
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Quote:
Originally Posted by Strayconch
While removing the rear brakes, the top 10mm bolt locked up halfway out. The bottom came out nice. Waiting for penetrating oil but its tight. 
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Mix acetone and ATF half and half.
Shake hell out of it each time you use it.
Seal it up when on the shelf as the acetone evaporates rapidly.
Works better then anything I have ever used.
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12-12-2019, 05:13 PM
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#9
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Racer Boy
Join Date: Sep 2015
Location: Seattle, WA
Posts: 946
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I've never used dry ice to get stuck bolts out, but I have used a torch. Just get the bolt and the hub right around the bolt hot and see if that does it. Blue99's idea of using wax on the threads is interesting, I've never heard of that. Maybe you can find a money scented candle for the wax, the car will probably like that scent the best.
If you get it out successfully, make sure to chase the threads in the hub with a tap, and use a new bolt.
Good luck!
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12-12-2019, 05:26 PM
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#10
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1997 Tip, 2018 Macan
Join Date: Aug 2015
Location: Upland, CA
Posts: 1,338
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I have had success with drilling out the center with ever increasing sizes. Try to get all the way through the bottom. When you get to +/- 0.312", lube it up again and try a screw extractor. A couple of heating and quenching cycles will also help. Just don't get carried away with the heat. Give the lube time to work, patience will be rewarded.
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12-12-2019, 05:26 PM
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#11
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Registered user
Join Date: Jul 2019
Location: Fort Mill, SC
Posts: 56
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I tried heat first, Carful not to cook any brake fluid/lines in the process. No luck. Going for the acetone concoction next. Thanks for the imput.
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2002 Boxster S,headers,exhaust, wheels/spacers, speed humps, brakes, desnorkle
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12-12-2019, 06:23 PM
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#12
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Registered User
Join Date: Aug 2018
Location: Woodland Wa
Posts: 1,300
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you say it came part way out then locked up.????
I wonder if it is cross threaded?
If you can turn it in- try working it in and out with the acetone -ATF concoction I mentioned. When you use it let set for half hour or so after you put it on the bolt before you try to get it out.
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12-12-2019, 06:53 PM
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#13
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Registered User
Join Date: Jan 2019
Location: PA
Posts: 1,604
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It's odd that it gets stuck halfway out. Have you tried bolting the bottom bolt back in? Having the bottom bolt in maintains the caliper alignment and relieves lateral pressure on the stuck bolt.
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12-12-2019, 06:55 PM
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#14
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Registered user
Join Date: Jul 2019
Location: Fort Mill, SC
Posts: 56
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It did create a gap behind the caliper before it bound so I poured the special sauce as close to the base of the bolt that I could. It didn’t feel crossed, more of a galled feeling.
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2002 Boxster S,headers,exhaust, wheels/spacers, speed humps, brakes, desnorkle
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12-13-2019, 04:29 AM
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#15
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Registered User
Join Date: Jan 2019
Location: PA
Posts: 1,604
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Quote:
Originally Posted by Strayconch
It did create a gap behind the caliper before it bound...
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I don't know how much play there is between the bolt and the thru-hole on the caliper, but what you're describing seems to me like the bolt is binding up on the caliper itself, not the threaded parts. Try running the bottom bolt back in and snug it up. This will help keep the caliper down while you're working the other bolt out.
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12-13-2019, 04:38 AM
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#16
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Registered user
Join Date: Jul 2019
Location: Fort Mill, SC
Posts: 56
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The caliper will slide ( a little) on the bolt shaft. I have about 3/4 in. of thread still in the hub. The bolt I got out looks to have been coated in something. The threadd are not clean but it came out nice.
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2002 Boxster S,headers,exhaust, wheels/spacers, speed humps, brakes, desnorkle
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12-13-2019, 04:39 AM
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#17
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Registered User
Join Date: Jul 2013
Location: Bastrop, Tx
Posts: 2,644
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Unfortunately, I think the damage is done. From what I've experienced, if the bolt starts coming out and then gets jammed up. Part of the aluminum threads have stripped and are attached to the bolt. As the bolt is coming out, those stripped threads are now binding against good threads. I hope I'm wrong
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Woody
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12-13-2019, 05:25 AM
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#18
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Registered user
Join Date: Jul 2019
Location: Fort Mill, SC
Posts: 56
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That's what I thought until I put a magnet on it and it stuck. They both look the same. I was wondering if low and slow torque or high impact would lessen the chances of it breaking.
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2002 Boxster S,headers,exhaust, wheels/spacers, speed humps, brakes, desnorkle
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12-13-2019, 05:27 AM
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#19
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Registered User
Join Date: Jan 2019
Location: PA
Posts: 1,604
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Quote:
Originally Posted by itsnotanova
Unfortunately, I think the damage is done. From what I've experienced, if the bolt starts coming out and then gets jammed up. Part of the aluminum threads have stripped and are attached to the bolt. As the bolt is coming out, those stripped threads are now binding against good threads. I hope I'm wrong
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Ah yes, that's aluminum. I forgot about that. Aluminum and steel don't like each other. There is bad chemistry between them.
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12-13-2019, 05:29 AM
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#20
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Registered User
Join Date: Dec 2016
Location: Clifton, NJ
Posts: 1,135
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Likely you're screwed. Snap it off, drill it out, timesert it. Good as new.
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