car dead wife mad

[milliemax]

When I pulled the old pump out I noticed that it was FULL of gas, saturated. Not just the pump area but the motor area also. I think that after 13 years of sitting in gas a seal gave up and flooded the whole pump. I noticed the electrical connector as well as the housing was brittle. It was time for it to go, I feel. Thanks Again to all of you !!!! Ps There is a procedure for doing this change out. Read it before you try !!!!!

[Dale_K]

Did you need a special tool to remove the big ring on the top of the tank? I expect my car will need a new pump some day and remember something about a special tool. I'm kind of afraid of working on a fuel pump inside my garage. Visions of the house burning down to the ground.

[paulv]

Originally Posted by Dale_K

........... I'm kind of afraid of working on a fuel pump inside my garage. Visions of the house burning down to the ground.

Safety first, when working on fuel systems. Several years ago, I replaced the fuel filter in my wife's MB E320 -- it's in the tank. I waited for the fuel level to get close to zero before I opened the tank. Also used flashlights as I didn't want anything that could potentially spark.

As far as the tool goes, the MB tool was $85 so I would expect the Porsche one to be more -- I would try a belt wrench if I had to do the job.

Regards,
paul...

[milliemax]

Dale, No special tool...Just go to boxter fuel pump page down a little to best way to drain a fuel pump This is a Pelican Parts tech article. go to Pelican tech article boxter fuel pump replacement 986/987 follow their instructions to the T read it twice so you understand ( I had to) I would have destroyed a few things if I had not read this article. Great article !!! I pushed the car out of the garage and away from the home to do this as I was concerned also. Every thing came out just like the article told me. Including the CHISEL AND HAMMER !!! Yes...CHISEL AND HAMMER Good luck Once you do it , you could do it every day !!!

[Overdrive]

...so I take it the wife is happy again?

[tonycarreon]

replaced mine last year. very little gasoline actually lost. hardest part was getting the new one back in place. just followed pedro's write up.

Replace the Fuel Filter

no smoking, stay away from open flames - the usual. keep the garage door open or do it outside. i actually went to my local ford quick lube place who has been cool enough to allow me to "rent" their lift for the few times i need the car up in the air.

[milliemax]

Overdrive- they are never -always happy. Tony--- Yes it is a little hard to center the pump over the locking collar that is part of the gas tank floor. You have to be careful not to tear the intake screen. Tony, we used to live in OC. now in eastern NC