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Old 10-18-2024, 12:07 PM   #62
husker boxster
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Join Date: Sep 2006
Location: Omaha
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Ant-hole and his friends are bombing us again, so time to do an update to the shark.

Between staining the deck and getting everything ready for our next HPDE, I've been building a trunk liner for the shark.

You will recall my shark came with a trunk full of stereo equip.



Spent a lot of time removing and replacing it with a single amp. She lost approx 100 lbs and tons of wires in the process. However, the trunk looked very bare.



From the factory, she came with a couple of floor covers - 1 plastic, 1 fiberboard - that were covered by 1 piece of carpet. Those items were long gone with the 1st owner's foray into mega stereo, so I had a blank slate. I could've found a fellow shark owner who had those parts in addition to buying a new carpet ($119), but I decided to build my own. After replacing the headliner in my Cayman last yr, I thought I could build a trunk liner and cover it with the alcantara material I used on the Cayman headliner.

Initially I thought I could repurpose the stereo cover that came with the car by filling in the holes. But after removing the vinyl cover, I gave up on that idea when I found I'd have to pull at least 200 staples used to keep the vinyl in place. So I bought a 1/2" piece of plywood and started with the orig cover as a template and cut it down a bit to fit on the floor. I cut a hole over the amp area so any heat would be released and added some strengthening braces to the underside.





Next up was gluing the alcantara on. Glued the flat part first, then worked on the sides / overlap. Did 1 side at a time, using flat bars and C clamps to ensure it held tight. The final step was to add a grille over the hole, so I bought a black gutter cover and cut a piece to fit. Secured it with a cpl flat bars.





Very happy with the results, although I may have outthought myself with the alcantara. It can grab and hold fuzz or whatever better than carpet. But it looks good. I may find someone with a staple gun and add some extra protection on my glued ear tabs, but wanted to get it finished between all my other activities.







Another item checked off the shark To-Do list. Also, I've gone 8 days between starts and no dead battery. Yay!
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2008 Boxster S Limited Edition #005
2008 Cayman S Sport - Signal Green
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Last edited by husker boxster; 10-18-2024 at 12:15 PM.
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