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Old 01-12-2022, 04:07 PM   #1
Carlton Bale
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Join Date: Jun 2006
Location: Indianapolis, IN
Posts: 26
DIY: Repair HVAC Blend Doors using Plastic Plugs (i.e. fix for foam in air vents)

I was reading VW forums and noticed that the Golf/Jetta/Beetle/Passat have the same HVAC blend door foam issues that Porsches do. Some users have started using plastic plugs to block the holes in the blend doors. The size and number of those plugs looked very similar to the Porsche blend doors, so I ordered as set…and they fit!

I put together a quick video fo the installation process. Hopefully someone else finds this useful/helpful.
Porsche 911 Boxster Blend Door Repair Plugs (fix foam coming out of vents)

Video: https://youtu.be/ZiFFllCzlxc

DSP Blend Door Plugs
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