Thread: Project Lazarus
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Old 12-31-2019, 11:51 AM   #24
husker boxster
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Join Date: Sep 2006
Location: Omaha
Posts: 2,846
Fuel Strainer Part I

Been working on replacing the fuel strainer in the btm of the tank. It screws into a metal collar that's stuck inside the plastic tank. In theory, you unscrew the old strainer and screw the new one in. Good theory but not reality when the strainer doesn't break loose from the collar. Used the impact wrench but the collar, not the strainer, just spun in the neck. Got the strainer / collar combo out. Here they are, old strainer + collar on right, new strainer on left:

I soaked the threads inside the collar and tried my darnedest to remove the collar from the old strainer, esp without tearing up the teeth on the collar. No luck. Put a thread out on the RL 928 forum and got a resp that said throw the collar away and buy Roger's replacement. It looked promising, so I purchased it.

To install the new collar, you have to fish it on a wire that starts at the top of the tank in the sending unit hole, which isn't big enough to stick my hand, let alone my arm, thru. Got the wire fished thru properly.

With some mechanical fingers, I'm able to get the collar close enough to the hole that I can get my fingers on the collar and get it lined up but not into the neck. Put some thought into it and developed a puller from a 6" carriage bolt, a 3/8, 7/16, and 3/4 flat washer. I cut a slot in the end so I could hold it in place with a screwdriver when tightening it down.

Fished the puller into the tank and grabbed it with the fingers. Put the washers on the outside and began tightening it down.

Can feel it sliding into the neck. This is good. Release the puller and check my work. The collar is in the neck but only 1/2 way.

Since I'm sitting at 8 pics and only allowed 10, the rest of my story in the next post.
GPRPCA Chief Driving Instructor
2008 Boxster S Limited Edition #005
2008 Cayman S Sport - Signal Green
1989 928 S4 5 spd - black
1987 928 S4 - Granite Green Metallic (Felsengrun)

Last edited by husker boxster; 12-31-2019 at 12:03 PM.
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