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Grizzly,
I thought I'd try drawing this up, if we can get it right there are waterjet cutting places that could probably make them to order, I know a guy who could cut it out of acrylic fairly cheap which would probably work too. In theory if you print this PDF it should come out at actual size, could you line up your buckle and see how it compares? A picture of the printout with your buckle alongside would help too if that's viable.
Chris.
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