A few years back I had a 98 Box that I picked up to sell. I pulled the headlights to wet sand and when I replaced them, the passenger side headlight wouldn't work. After some investigation, I found that the tray connector (on the vertical part of the tray at the back) was not seated completely due to a crack in the tray plastic. I finally pulled the wheel well cover and braced the tray with my hand while my son pushed the headlight assembly into the fender. All good after that.
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