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This might be obvious, but did you push the headlamp in as far as you could and apply pressure as you locked the lever? I only ask cause there are some instructions on the net that tell you to leave a little space between the back of the headlamp and fender before locking the lever. That doesn't work. Check also if the area where the locking bar touches the headlamp is worn.
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Current: 07 Carrera S Cab in Midnight Blue
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