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Old 12-02-2015, 10:40 AM   #65
pkp4911
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Join Date: Nov 2014
Location: Evergreen, CO
Posts: 86
Quote:
Originally Posted by jcslocum View Post
I didn't modify the new wing at all. It's meant to bolt onto the 2 posts that go up and down already but you have to remove the old air dam for it to fit. I took the air dam off, put the painted top on the shelf and placed the air dam on my office desk. As I sit wasting too many hours a day on conference calls, I hold the spoiler and air dam in my hands and think. The only thing slowing me down is the drone of BS on the calls... One morning I have my eureka moment and simply lay the spoiler over the dam and start doing tracings with a pencil. Finance is yammering on about the cost of toilet paper of pistachios, I'm not listing and finalize what will be cut away. Call gratefully ends with no decisions as usual as my management uses consensus decision making which means they can never get 100% agreement so nothing ever gets done at that level. But I make up my Mind to fire up the table saw and start hacking away that evening.

Aluminum is soft like wood and the alum is quite thin, so it doesn't even slow the saw down. It takes a few trims to the the fit I want and I got out for a test fit after dulling the razor like edges. The fit is off slightly so back to the saw trim a wee bit here and a wee bit there and we have a very good fit!

Paint it black and install. The areo guys won't have a stroke and an air dam vs. wing jihad. I can go back to my project knowing the is have the best of both worlds!! Better looks and proper air damming going on. I should run the UN. Red Neck, Yankee engineering wins again.
Pictures?

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