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Old 09-15-2013, 02:41 AM   #42
Nine8Six
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Join Date: Sep 2013
Location: Montreal, QC. (currently expat to Shanghai)
Posts: 3,249
Looks as if everyone was enjoying doing nothing this weekend so I took this rare opportunity to caved myself and went on machining the shroud and projector skirts. I now have all the CNC gcode completed and optimized for the assembly.

A bit of an embarrassing note; I've received the headlights that I've ordered from the USA and long waited for. However I've received the ones that I already have i.e. with the amber flashers. Wrote to the seller and the response I got was "they are the same as the one you ordered, same fit, what's wrong?". My guess is they are trying to get rid of old stocks so if you order a set of "clear" headlights please ensure they double-check and do request a confirmation before they pack/ship. Long story short, they accepted to take back the headlights and already FedEx'd me the correct order (all at their cost). Not fun but there you go..... looks like I'll be one week late in the completion of my project here.

I've already have sold 3 kits for 996 owners (thanks to Takart), 1 for a friend who own a 986 just like mine and 1 kit for myself! Four kits already sold so I went off and bought a few more billet AL stocks. I'll be semi-busy machining those during the evenings of this week.




^ Raw product. CNC Gcode and Machining completed


^ TYPEII Anodizing in a sulfuric acid electrolyte powered @ 12.5amps for 60min


^ After black dye. I use TAC dye imported from Japan. Not cheap I know but because of other parts that we do here, we have no choice. Flashpoint on those dyes is 10years. We have all the colours! Hello Kitty PINK included


^ Off to the high temp VHT paint. The flash silver look really stand out.... looks like a factory unit.


^ Cooking for 120min at 200 degree to cure the paint. Very solid result... can't punch my finger nail in those when cool down for a few minutes.


^ Laser and chem etching job. Okay here I've settle for the white Porsche typeface. The black typeface can't be read and does make the unit look dirty from a few meter away, while the white and flash silver combo appears to be "very clean" at any distance. Porsche style?


^ The lens being epoxy with very high temp resin. I have access to some of the best epoxy in the industry here, mainly used in the aerospace industry. Although very expansive ($200/50ml) I occasionally get it free
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'97 Boxster base model 2.5L, Guards Red/Tan leather, with a new but old Alpine am/fm radio.

Last edited by Nine8Six; 09-15-2013 at 12:35 PM.
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