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I just went through the same thing!
Remove your headlights (very simple) and you will see some alignment tabs where the top of bumper slides into. You are likely not getting top lip of bumper into these tabs. This is easy to miss as the tabs cannot be seen without removing the headlights - and is frustrating because everything seems to be lined up just right.
When I discovered this the bumper mounted perfectly. Good luck hope this helps.
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