Sounds like your HVAC mix flaps are coming apart and the foam is coming out. Here is a DIY fix: http://www.carboncow.net/index.php?option=com_content&task=view&id=16&Itemid=96
I have not done this repair but it looks pretty simple and inexpensive. Just time and a little duct tape.
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2009 Cayman 2.9L PDK (with a few tweaks)
PCA-GPX Chief Driving Instructor-Ret.
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