986 Forum - The Community for Porsche Boxster & Cayman Owners - View Single Post - Ignition switch problems, need advice/ help

mptoledo · 07-20-2009, 10:55 AM

Ok, just finished up the ignition switch and it works like a champ. Here are some helpfull hints.
http://www.pedrosgarage.com/Site%203/Replace%20Ignition%20Switch%20%20%20.html

1.) remove the air vent underneath just slides off, no screws. if your fat hands(like mine) won't fit. I found a pretty easy and medium labor intensive.

2.) remove top drivers side panel. 2 screws on the side(open door.) pull head light switch forward and use a small screw driver to release bottom metal thingy and the switch pulls right out, no pressure. You need a star (t-15 i think) to get the screw out of the light switches long hole. I had to make another trip to autozone for that(fricking idiot germans). Now just pull the whole unit towards you. It takes a little force because of the vent seal thing. Nothing realy to break so just work up the sides and then the top. Make sure not to lose the pink screw clips.
3.) remove the one screw in vent behind light switch(this is a must and is most the trouble, but I found a cure to your ills). the vent just drops down to the floor.
4.) now both screws are visable and easily removed with a small screwdriver(I mean small). Mine took little effort to loosen screws a few turns. Now it should fall off. remove the wire harnes on back.
5.) now you need to slide under to see which way the half moon thing is facing. I tried to align the new switch with the old but it was off. The unit will slide right on snuggly when it is aligned properly, it will not fit snug if it isn't. tighten screws and snap the electric harness back on, turn key to make sure it works before you put everything back together.
6.) Now here is the time saver. you need to push the headlight switch wires down to the right and stick a towel in the vent so you don't lose the screw(yep I lost one). If you lose a screw 1 of the 4 fuse box screws fit perfectly(I will replace that later). I had to take the fuse box housing off to retrieve a screw driver I lost anyways(oops). put it all back together and it should work like a champ.
7.) if the pink screw holders slide out of sink on the door jam side , just use an ice pick to realign them. The hardest thing was trying to figure out how not to drop a screw until I got the towel out, oh, don't forget to take the towel out,

Thanks to pedro for the general idea, and thanks to spyder for suggesting going through the vent hole. I got my part through auto zone for about $20 next day pickup.

HEY SPYDER, my replacement wasn't white is was black and identical to the first one. What was yours?

07-20-2009, 10:55 AM	#15
mptoledo Registered User Join Date: Jun 2009 Location: Central Ohio Posts: 526	Ok, just finished up the ignition switch and it works like a champ. Here are some helpfull hints. http://www.pedrosgarage.com/Site%203/Replace%20Ignition%20Switch%20%20%20.html 1.) remove the air vent underneath just slides off, no screws. if your fat hands(like mine) won't fit. I found a pretty easy and medium labor intensive. 2.) remove top drivers side panel. 2 screws on the side(open door.) pull head light switch forward and use a small screw driver to release bottom metal thingy and the switch pulls right out, no pressure. You need a star (t-15 i think) to get the screw out of the light switches long hole. I had to make another trip to autozone for that(fricking idiot germans). Now just pull the whole unit towards you. It takes a little force because of the vent seal thing. Nothing realy to break so just work up the sides and then the top. Make sure not to lose the pink screw clips. 3.) remove the one screw in vent behind light switch(this is a must and is most the trouble, but I found a cure to your ills). the vent just drops down to the floor. 4.) now both screws are visable and easily removed with a small screwdriver(I mean small). Mine took little effort to loosen screws a few turns. Now it should fall off. remove the wire harnes on back. 5.) now you need to slide under to see which way the half moon thing is facing. I tried to align the new switch with the old but it was off. The unit will slide right on snuggly when it is aligned properly, it will not fit snug if it isn't. tighten screws and snap the electric harness back on, turn key to make sure it works before you put everything back together. 6.) Now here is the time saver. you need to push the headlight switch wires down to the right and stick a towel in the vent so you don't lose the screw(yep I lost one). If you lose a screw 1 of the 4 fuse box screws fit perfectly(I will replace that later). I had to take the fuse box housing off to retrieve a screw driver I lost anyways(oops). put it all back together and it should work like a champ. 7.) if the pink screw holders slide out of sink on the door jam side , just use an ice pick to realign them. The hardest thing was trying to figure out how not to drop a screw until I got the towel out, oh, don't forget to take the towel out, Thanks to pedro for the general idea, and thanks to spyder for suggesting going through the vent hole. I got my part through auto zone for about $20 next day pickup. HEY SPYDER, my replacement wasn't white is was black and identical to the first one. What was yours? __________________ I'll take my Guns, Religion, and Money; You can keep the "CHANGE" B.O.!! SO, GROW A PAIR NANCY AND DRIVE IT LIKE YOU STOLE IT!! http://i826.photobucket.com/albums/z...Main/MyBox.jpg Last edited by mptoledo; 07-20-2009 at 03:05 PM.