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-   -   Engine bay switched 12v power (http://986forum.com/forums/showthread.php?t=80890)

jaykay 06-17-2021 10:24 AM

Engine bay switched 12v power
 
Has anybody identified a good source/location for switched 12v power in the engine bay? I am talking right in there to power a sensor

Stl-986 06-17-2021 06:18 PM

well, the AC compressor could be considered switched...in a way.

believe everything in that harness is going to be dme controlled so I wouldn't advise using anything there. better to just run a new wire through the same grommet the main loom uses.

jaykay 06-17-2021 06:56 PM

Yes, it is a bit iffy in there. I was trying to completely avoid poking a hole through the firewall grommet. It looks to be a hassle to replace if one chops it up too much....if it still even available.

O2 sensors??

911monty 06-18-2021 11:36 AM

Alternator?

Stl-986 06-18-2021 03:43 PM

They make tools for running a wire through a rubber grommet. Unless you really hack at it, you cant do much damage.

Besides the tool there is always a metal clothes hanger, tape wire to 1 end and pull through grommet. it's rubber after all

ike84 06-21-2021 05:49 PM

You can tap into the phone connector in the front center dash, run under middle console, and through the shifter cable grommet. It will take less than an hour 30 min if you've removed the console before.

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jaykay 07-10-2021 06:59 PM

Thank you, yes I am aware of that plug. Its very handy but I think the circuit is only rated at 7.5 amps. I am no electrician but I would think connecting up two 5amp loads would give trouble on that circuit.

Inside the cockpit, I am considering pulling power off of a rarely use 30 amp circuit and then have individual 5 amp fuses for each load .....and others.

I was eyeing the defroster fuse which is 30 mps and should provide switched 12v to power a number of different loads. I believe one would stick a tester on to one fuse terminal with ignition on and that will do it. Then plug in a fuse tap and run that to your terminal block to power all of your stuff. I am not sure what would be a good available ground for the terminal block near the fuse box.

I never use the defroster but I guess there could be trouble if one accidentally hit the defrost button. Is there a better 30, 35 amp circuit out the fuse box that would be better?

The are unused slots but I doubt there is power there. I really need to get a good tester.

pilot4fn 07-10-2021 09:15 PM

Quote:

Originally Posted by jaykay (Post 638621)
Thank you, yes I am aware of that plug. Its very handy but I think the circuit is only rated at 7.5 amps. I am no electrician but I would think connecting up two 5amp loads would give trouble on that circuit.

Inside the cockpit, I am considering pulling power off of a rarely use 30 amp circuit and then have individual 5 amp fuses for each load .....and others.

I was eyeing the defroster fuse which is 30 mps and should provide switched 12v to power a number of different loads. I believe one would stick a tester on to one fuse terminal with ignition on and that will do it. Then plug in a fuse tap and run that to your terminal block to power all of your stuff. I am not sure what would be a good available ground for the terminal block near the fuse box.

I never use the defroster but I guess there could be trouble if one accidentally hit the defrost button. Is there a better 30, 35 amp circuit out the fuse box that would be better?

The are unused slots but I doubt there is power there. I really need to get a good tester.

Sounds like you need quite a lot of power there.
Why not use a relay between. Take a the switched power from some easy spot to wake up the relay and the actual power to your 5 + 5 Amps directly from battery thru that relay?

Stl-986 07-11-2021 12:07 AM

Couple things.
1st - Recommend getting the FSM as it will have the wiring diagram
Next - What exactly are you trying to do? Always helps to know what is trying to be accomplished and having the full picture.

jaykay 07-16-2021 07:09 PM

Yes, at present I am separated from a FSM (full service manual) access, but I do recall difficulty in using it to determine which leads are switched 12v. To an electrical neanderthal like myself this is pretty much a needle in a haystack but I will give it a go.

#1 power a number of loads in the cockpit via a terminal block. IIRC the block can handle 35 amps coming in:
-shift light;
-l and r fan switch latching relays;
-engine compartment fan latching relay;
-ipad charge;
-foot well lighting;
-machine guns;
-camera;
-phone charge;
-secret stuff;
-engine gauges.

I would think the 7.5 amp phone connector powering the terminal block would not work. The fuse would certainly pop as the draw from two of the above loads would kill it. Hence, the original question: how to best safely tap a 30 amp circuit from the footwell fuse box.....phew. And ground it....properly.

#2 Power an engine gauge sensor module to be located on the trunk firewall with ignition switched 12V power. The load is fused at 5 amps. Sensor wires will be routed through the trunk firewall somewhere. I think the engine bay itself will be too harsh for it.....

jaykay 07-16-2021 07:11 PM

Quote:

Originally Posted by pilot4fn (Post 638629)
Sounds like you need quite a lot of power there.
Why not use a relay between. Take a the switched power from some easy spot to wake up the relay and the actual power to your 5 + 5 Amps directly from battery thru that relay?

Well I have a number of loads. Which easy spot do you recommend?

pilot4fn 07-16-2021 09:34 PM

Quote:

Originally Posted by jaykay (Post 638881)
Well I have a number of loads. Which easy spot do you recommend?

This is based on not knowledge but trial and error from one of my first project cars something like 30-years ago... and I'm defenately not electrician :eek:

Here's the idea: Take the swiched power from a 'easy location' for your application that provide only the wake up current to the relay (could be done for example by wire jumper or cutting the original wire and soldering new wire and both old cable ends together) - this shoud be very minimal current for wake up the relay on your application, since the relay should be similar size as there already is in the car.

Stl-986 07-17-2021 09:46 AM

Need to really know what it is you are trying to do & install. This is something usually there isnt a generic answer as it depends on the loads of each thing, it's purpose, etc. For example you could tie into the radio fuse, but if the radio & whatever you are going to hook up draw more power then the fuse, you will blow the fuse at a minimum.

A generic answer would be to wire up to the power distribution panel in the driver kick panel, install correct size fuses for each item and relays as necessary.

What is common to do is to run relays directly off the battery and then use the ignition to "turn on" the relay. Do this all the time with Jeep's and aftermarket items so they aren't on all the time but only when the ignition is on.

If all this is unfamiliar I would look through wiring relays at the12volt.com.

As far as the original question, there isn't anything in the engine compartment I would connect to for wiring anything without knowing what it is, it's load, how many "things", purpose, etc.

Stl-986 07-17-2021 09:55 AM

Quote:

Originally Posted by jaykay (Post 638880)
Yes, at present I am separated from a FSM (full service manual) access, but I do recall difficulty in using it to determine which leads are switched 12v. To an electrical neanderthal like myself this is pretty much a needle in a haystack but I will give it a go.

#1 power a number of loads in the cockpit via a terminal block. IIRC the block can handle 35 amps coming in:
-shift light;
-l and r fan switch latching relays; Press the AC button, it will turn on the fans. Also finding a 30 amp latching relay is very difficult and not cheap when you do find one.
-engine compartment fan latching relay; Why? DME is going to turn this on when it wants to
-ipad charge; get this and wire to radio switched/ground https://www.amazon.com/gp/product/B08K271H6W
-foot well lighting; Use LED's and wire into existing wires
-machine guns; Thinking a 100amp will be the minimum here, more if you want an ejection seat
-camera;
-phone charge; Plug into the same above. also another one you could hide somewhere https://www.amazon.com/gp/product/B072JC1DQF
-secret stuff; Can't help with this since it is a secret
-engine gauges. These usually dont require power unless they are lighted, which would just wire into existing interior lights such as at the radio.

I would think the 7.5 amp phone connector powering the terminal block would not work. The fuse would certainly pop as the draw from two of the above loads would kill it. Hence, the original question: how to best safely tap a 30 amp circuit from the footwell fuse box.....phew. And ground it....properly.

#2 Power an engine gauge sensor module to be located on the trunk firewall with ignition switched 12V power. The load is fused at 5 amps. Sensor wires will be routed through the trunk firewall somewhere. I think the engine bay itself will be too harsh for it.....

Just saw this...see above. None of these are things I would wire to a single thing, they are all individual items that each have to be looked at by themselves, not together.

jaykay 07-17-2021 11:17 AM

okay what about just #2?

Stl-986 07-17-2021 12:22 PM

what gauge? Again, most gauges dont require power other then a backlight which just get wired to your dash lights.

What sensor?

Really have to be specific on this. every sensor is going to have it's own requirements which you have to find out what they are.

jaykay 07-17-2021 01:03 PM

just a sensor module itself: 12V power, 5 amps.

placed in the trunk. So picture one box that can work on 9 to 25V and will draw 5 amps.

Dont worry about the gauges. Where would there be a suitable power connection.

Stl-986 07-17-2021 02:28 PM

run a wire to the battery, connect it to a relay and then trigger the relay by ignition. Put a 5amp fuse in line from the battery. Output from the relay goes to your sensor and then connect sensor & relay to ground.

Without knowing what exactly it is I wont recommend anything else cause the risk of causing other issues can be too much.

jaykay 07-17-2021 05:10 PM

https://drive.google.com/file/d/1S79VSwt4LsVELBgBW-aCW3dJ9PFssLkT/view

here is an example of the module(s). I am not sure how it would help. The power requirements are as I have stated.

running a wire from the battery would be out of the question. we need a source in the trunk or engine bay

Stl-986 07-17-2021 06:11 PM

Actually it does.

Why not install that in the front trunk or in the car such as under the pass seat?

If you are dead set on trunk then you will need to get the wiring diagram and see what you could tap into in the relays behind the driver side wheel.

Only thing in the engine bay is going to be the alternator but I dont recommend that.

ike84 07-17-2021 09:18 PM

I recently ran wiring for a boost controller and wbo2 from the rear trunk to the cockpit. It's not at all hard to do. You sound rather convinced that you have to find a tpower supply in the trunk but let me know if you change your mind and I'll let you know where I ran my wires.

Stl is right - you have to take a lot of things into consideration when planning new circuits, unless the amp draw is minimal. The easiest thing to do is (for small sensors) run them up to the phone jack in the center console. For larger loads, use that switched current for a signal line to a relay which is run directly off the battery. Again, not difficult to do - I just ran 8ga wire from battery to engine firewall tonight in under 2 hrs (and that was with completely dismantling the shift console and running it under the carpet the whole way.

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Stl-986 07-18-2021 06:20 AM

I dont see any issues with mounting the device in the trunk, it does make sense. Requiring power to come FROM the trunk though is what makes no sense to me. Other then it just taking some time it's really not a big deal. That is how the wiring got there to begin with. What is there already has a purpose and it is sized accordingly.

It really should take only a couple of hours to run a wire to the distribution panel up front and wire into the ignition circuit. You can put the relay in the trunk but you need to get power that really on it's own and not fused with something else.

Not to say this will happen with this specific device but imagine you tap into a circuit that is also used by something such as the DME. The device you add draws more then the connected fuse and the fuse blows. You have now also shut off the computer and the car because of it. This is why when adding aftermarket items it is always best to go straight off the 12v source, use a relay, it's own inline fuse and if necessary trigger with ignition.

Keep in mind that most circuits have a fuse that is 10% or to the nearest size up of the devices connected. For example if a radio uses 12amp a 15amp fuse will be sized as will the wiring for 15amp. If lights will use 25amps it will be sized for 30 amps, etc. Rule of thumb is to add 10% of the load and go to the next size up.

jaykay 07-18-2021 09:47 AM

Thanks for the advice gents...some comments below..

Quote:

Originally Posted by Stl-986 (Post 638989)
I dont see any issues with mounting the device in the trunk, it does make sense. Requiring power to come FROM the trunk though is what makes no sense to me. Other then it just taking some time it's really not a big deal. That is how the wiring got there to begin with. What is there already has a purpose and it is sized accordingly.


I am trying to avoid running wire from front to back if it is not needed. I dont often have much time to work on these things. The module and sensors appear to require the same ground location in order for them to work. Less complication in the trunk.

It really should take only a couple of hours to run a wire to the distribution panel up front and wire into the ignition circuit. You can put the relay in the trunk but you need to get power that really on it's own and not fused with something else.

Yes, I absolutely hate wiring and it would take me a lot longer than 2 hours. I am not electrically inclined enough to confidently splice into the ignition circuit. I have an idea but if there is procedure out there let me know

Not to say this will happen with this specific device but imagine you tap into a circuit that is also used by something such as the DME. The device you add draws more then the connected fuse and the fuse blows. You have now also shut off the computer and the car because of it. This is why when adding aftermarket items it is always best to go straight off the 12v source, use a relay, it's own inline fuse and if necessary trigger with ignition.

Very much agreed; hence the original post

Keep in mind that most circuits have a fuse that is 10% or to the nearest size up of the devices connected. For example if a radio uses 12amp a 15amp fuse will be sized as will the wiring for 15amp. If lights will use 25amps it will be sized for 30 amps, etc. Rule of thumb is to add 10% of the load and go to the next size up.

Thanks for this I will use these factors in the solution.

Quote:

Originally Posted by ike84 (Post 638973)
I recently ran wiring for a boost controller and wbo2 from the rear trunk to the cockpit. It's not at all hard to do. You sound rather convinced that you have to find a tpower supply in the trunk but let me know if you change your mind and I'll let you know where I ran my wires.

Thanks for this. I am interested in your route. See the comments above regarding wiring hatred and common ground

Stl is right - you have to take a lot of things into consideration when planning new circuits, unless the amp draw is minimal.

Agreed. The load to be introduced is what it is though.

The easiest thing to do is (for small sensors) run them up to the phone jack in the center console.

Agreed but in this case the module will cover all sensors and it will draw 5 amps out the 7.5 available on the phone jack leaving not much for other loads.

For larger loads, use that switched current for a signal line to a relay which is run directly off the battery. Again, not difficult to do - I just ran 8ga wire from battery to engine firewall tonight in under 2 hrs (and that was with completely dismantling the shift console and running it under the carpet the whole way.

Impressive, I would be interested in your route. from the battery to the first firewall? The tricky part is from there to the trunk. I have 18 gauge in place under the console dedicated to other things at present. 8 sounds good for that long length and more current. Yes, I was really trying to stay away from console removal again...just finished some shifter bearings. Maybe use 16s as a puller...

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ike84 07-18-2021 10:27 AM

There is a grommet behind the battery that goes through the front firewall. That's the way from the frunk into the cockpit. From there run it back along the center console, tucked under the carpet, or along the door sill, whichever you prefer. From there go under the carpet on top of the engine bay cover. At the very rear bulkhead, you will find that the holes along the top communicate with the trunk. Just fish the wire through and voila.

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jaykay 07-23-2021 07:01 AM

Quote:

Originally Posted by ike84 (Post 639000)
There is a grommet behind the battery that goes through the front firewall. That's the way from the frunk into the cockpit. From there run it back along the center console, tucked under the carpet, or along the door sill, whichever you prefer. From there go under the carpet on top of the engine bay cover. At the very rear bulkhead, you will find that the holes along the top communicate with the trunk. Just fish the wire through and voila.

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Yes I believe I have seen the positive battery cable connection go through this grommet. must lead to the big 80 amp current distribution terminal block on the inside....

Any tips for uncovering the passenger door sill route? the floor carpet seems to be really stuck in there.

jaykay 07-23-2021 07:04 AM

Has anyone identified a good ground in trunk firewall area that worked for them

Also under the dash? There are some spots but they look to be use by the airbag system so I dont wish to piggyback on those.

Stl-986 07-23-2021 10:39 AM

Trunk has one right by the DME
Dash - depending where exactly, I usually just make a new one with a self taping screw and not use factory ones.

ike84 07-23-2021 06:18 PM

I've not run anything under the door sill so I can't help ya there

Stl is right, there a ground on the trunk side of the firewall right next to the dme. Orr just make your own.

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Starter986 07-24-2021 05:31 AM

In the trunk. The relay box driver side. Slot/spot #10. I've switched power running a couple wires out of where the relay sits. I don't recall into where the two wires run. My mechanic brought to my attention that's where I'm missing the relay for the SAIS.

Power comes on when ignition is turned on. Shuts off power about 15 seconds after the key is removed.

Stl-986 07-24-2021 01:49 PM

Help Me DIY did a good video on installing seat heaters. It includes getting access to the wiring in the door sill. Take a look at it. Not all that difficult to do. Can be done with the seat in the car, but much easier with it out, which only takes a few more minutes.

jaykay 07-28-2021 08:20 PM

Quote:

Originally Posted by Starter986 (Post 639235)
In the trunk. The relay box driver side. Slot/spot #10. I've switched power running a couple wires out of where the relay sits. I don't recall into where the two wires run. My mechanic brought to my attention that's where I'm missing the relay for the SAIS.

Power comes on when ignition is turned on. Shuts off power about 15 seconds after the key is removed.

Any chance you can post an image of this relay? Then I might be able figure out what is on that circuit and permissible current draw.

jaykay 07-28-2021 08:51 PM

1 Attachment(s)
Quote:

Originally Posted by Stl-986 (Post 639277)
Help Me DIY did a good video on installing seat heaters. It includes getting access to the wiring in the door sill. Take a look at it. Not all that difficult to do. Can be done with the seat in the car, but much easier with it out, which only takes a few more minutes.

Thanks I will look it up. Was this the grommet you used or was it the big body plug right behind the battery? I try and get bigger pictures…..it is a real weird item.

Starter986 07-29-2021 04:23 AM

Quote:

Originally Posted by jaykay (Post 639671)
Any chance you can post an image of this relay? Then I might be able figure out what is on that circuit and permissible current draw.

I don't have a relay in that #10 spot... so informed by my mechanic. (That would explain why never have I heard my SAIS come on.

Use an electical testor in the slot where the relay goes to find which "power" is ON. The two slots in mine power up when the car is turned on and shuts off about 15 seconds after the key is removed. I do not know what is the current draw. :cheers:

ike84 07-30-2021 05:57 PM

Quote:

Originally Posted by jaykay (Post 639673)
Thanks I will look it up. Was this the grommet you used or was it the big body plug right behind the battery? I try and get bigger pictures…..it is a real weird item.

Big rubber grommet behind the battery, opens up into drivers side foot well just under the dash. I think what you've taken a picture of is correct.

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