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-   -   DIY Double DIN Pioneer SPH-DA120 installation (http://986forum.com/forums/showthread.php?t=59936)

Crib 12-26-2015 06:52 AM

DIY Double DIN Pioneer SPH-DA120 installation
 
I recently bought my car and became a member of this renowned forum. The plans for the car are very moderate, but one thing I want is a more modern infotainment system.

This will be my first little DIY project, replacing the standard Becker CDR-23 with a double DIN Pioneer SPH-DA120 unit with carplay.

Just adding a series of photos to document the progress, hopefully it can help/inspire someone. Or perhaps it's me that will need some help on the way, cheers! :cheers:

http://mentions.se/boxster/IMG_0902.JPG
Got a new key chain from my girlfriend, thanks :)

http://mentions.se/boxster/IMG_0904.JPG
Before starting, AC on top followed by the CDR-23 and two storage compartments. Need to free up space on top.

http://mentions.se/boxster/IMG_0916.JPG
Prying the frame around AC with a plastic mini crowbar, releasing two screws and the connectors. The two storage compartments are pryed out starting with the upper one and then the lower one as they are mounted and hinged to each other that way.
Since I dont have tools to release the CDR-23 i cut a mini jigsaw blade in two and use each end to bend the locking mechanism inside, one side at a time while gently pushing the unit out, which worked really well.

Crib 12-26-2015 06:53 AM

http://mentions.se/boxster/IMG_0918.JPG
Working with the cab down makes it really pleasant and well lighted. :)

http://mentions.se/boxster/IMG_0920.JPG
Releasing the side of the footwell towards the center console to be able to fish the AC cable with its two connectors down from its upper location. A bit tricky, but more time consuming than hard.

http://mentions.se/boxster/IMG_0922.JPG
Unboxing of the new unit, unstructured task in the middle of the rest due to eagerness :)

http://mentions.se/boxster/IMG_0923.JPG
Back to the ongoing task, pressing the AC connectors and cabling through the hole in the back of the lower part of the center console to align with the bottom slot for its new placing.

http://mentions.se/boxster/IMG_0924.JPG
Reconnecting the AC control unit.

http://mentions.se/boxster/IMG_0925.JPG
Sliding the unit into the slot and attaching the two black screw on the side. Note that holes for these screws only exist in the most upper or most bottom slots.

http://mentions.se/boxster/IMG_0926.JPG
Putting back the bottom plastic part that had to come of while mounting the AC unit. Just gently pryed out and snapped back in again.

Crib 12-26-2015 06:55 AM

http://mentions.se/boxster/IMG_0927.JPG
I want the USB connector for the Carplay to be in the remaining storage compartment so next task is to fit the female connector into that.

http://mentions.se/boxster/IMG_0928.JPG
I mark the spot and drill holes around the edges...

http://mentions.se/boxster/IMG_0929.JPG
...and cut it clean with a sharp knife. (The famous swedish Mora Knife :) )

http://mentions.se/boxster/IMG_0930.JPG
Adding a corresponding hole in the rubber insert.

http://mentions.se/boxster/IMG_0931.JPG
Pressing the female part into the whole, snug fit.

http://mentions.se/boxster/IMG_0936.JPG
Fixating the connector with a major load of glue from the glue gun. Better safe than sorry, dont want this to losen up while connecting/disconnecting cables.

http://mentions.se/boxster/IMG_0938.JPG
Treading the USB cable trough the hole into the back of the center console.

http://mentions.se/boxster/IMG_0939.JPG
Pressing the storage compartment back into place. Found a 10cm (3 inch) black iphone cable that will be perfect in there (and also hide the whiteness of the connector).

Crib 12-26-2015 06:56 AM

http://mentions.se/boxster/IMG_0942.JPG
Treading the USB cable trough the back of the center console. It was easier than I'd thought and the cable just ran itself into the upper part to be fished out.

http://mentions.se/boxster/IMG_0946.JPG
Next step will be cabling, cant seem to find the antitheft connector that I've seen in other posts. Perhaps this in the power connector for my model?

http://mentions.se/boxster/IMG_0951.JPG
The adaptor for the new unit. Besides power and speaker cables it also features signal cables for a remote, mute, hand brake and rear gear for different functions on the unit.

Thats it for now, to be continued...

Crib 12-30-2015 06:38 AM

Ok, so did some more today after having read up on the wiring for the Becker CDR23.

Besides the speakers, it turns out that the supply part of the connector from the car side is delivering Ground, 12V constant, Power antenna, Mute and Reverse gear.

So, no 12V switched/ACC... For this the CDR23 uses CAN data to recieve info of when ignition is turned. This is in the same socket as the line out signals.

So i need to find 12V switched elsewhere. Not the cigarette lighter in my car either it turns out as it is constant aswell.

After having gone through various options and spending quite some time with the multimeter I suddenly find an unattached cable, obviously non standard, that is 12V switched.

http://mentions.se/boxster/IMG_0963.JPG
A previous owner has obviously put this there, most likely for another aftermarket HU in the past. It was made with an appropriate female crimp connector that makes it just too easy for me.


http://mentions.se/boxster/IMG_0964.JPG
Next i mounted the microphone in a free dummy button slot. This will be used both for mobile handsfree and for Carplay voice navigation.


http://mentions.se/boxster/IMG_0970.JPG
The CDR23 has a "Fakra" connection for the antenna cable. Something common for most VAG cars.


http://mentions.se/boxster/IMG_0971.JPG
The new SPH-DA120 has the normal standard.


http://mentions.se/boxster/IMG_0976.JPG
Found this adapter on Biltema (swedish store for auto parts and other useful crap) for the radio antenna cable.

Crib 12-30-2015 06:52 AM

http://mentions.se/boxster/IMG_0974.JPG
I prolong the reverse gear cable in the adapter...


http://mentions.se/boxster/IMG_0975.JPG
...and attach it to the female connector with a pin stolen from another adapter. By this I dont have to tap in to any of the cars cables, now it will get it from the correct pin instead.

http://mentions.se/boxster/IMG_0979.JPG
So plugging in the adapter and the 12V switched for a test run.

http://mentions.se/boxster/IMG_0980.JPG
Turning the key and, voila! :cheers:

http://mentions.se/boxster/IMG_0983.JPG
Plugging in the iphone in the USB port and Carplay just works.

http://mentions.se/boxster/IMG_0987.JPG
Many of the settings on the HU are unavailable, but when grounding the parking brake signal they become active. So a permanent ground is the solution for the responsible me.

http://mentions.se/boxster/IMG_0975.JPG
There is a GPS antenna for the HU aswell, used to better the signal. I opened this GPS cover under the windshield and found that the antenna would fit nicely in there. But getting the cable down to the HU looks like a pain.

Does anyone have experience in drawing the gps cable from its original position?

To be continued...

KevinH1990 12-30-2015 07:10 AM

I've run the GPS cable from the original position. It is not the easiest job, but it is doable.

Here's the process:

1. Gently lift up the defroster vent trim on both sides. This will give you access to two small screws that hold the IR carrier assembly in place. Be gentle with the defroster trim because it is probably brittle from years of sun exposure. You don't need to totally remove it, just prop it up out of the way.

2. I used this screw driver kit from Harbor Freight: 8 Piece Right Angle Screwdriver If I recall correctly, you need to use the Torx bit in the kit. I actually held the bit between my fingers. You may want to take precautions to prevent the screws from falling into the defroster vents. I didn't drop mine, but you are working in an awkward location and it would be easy to drop them.

3. Once you have the carrier out of the way, run a straightened coat hanger or a piece of string down the dash. (You will need to have the AC vents out of the way to make this easier. Attach the end of your GPS antenna that goes to the back of the head unit to the string and pull it down through back of the dash. Look carefully at how the wire needs to travel through the IR sensor area.

Good luck.

Crib 01-01-2016 06:44 AM

Thanks for the hints Kevin, much appreciated!

http://mentions.se/boxster/IMG_0991.JPG
Gently prying the cover away and releasing the connector for the alarm light.

http://mentions.se/boxster/IMG_0993.JPG
These are the two torx Kevin was talking about, that needs to be released in order to release the holder and get the GPS cable correctly routed.

http://mentions.se/boxster/IMG_1003.JPG
Was a bit worried about having an angled screwdriver and dropping the screws so instead I did what i think Porsche could have prepared from the beginning, a slice in the plastic for the connector, drawing the cable that way, without relasing anything. The slice needs to be on the right side since the connector is not as deep on that side.

http://mentions.se/boxster/IMG_0996.JPG
The AC vents needs to come out in order to fish the cable, which was a bit troubling since the manual pictures are really unclear. I dont know if this differs between models but in my car there were two metal parts with saw teeth that needed to be bent downwards from from inside the vent with a little flat screwdriver, contrary to what i found the the internet were there seems to be models with one of these things in the middle and further back.

http://mentions.se/boxster/IMG_0995.JPG
Close-up of one of the metal thing with saw teeth.

http://mentions.se/boxster/IMG_0997.JPG
With the AC vent box taken out, this hole leads up to the GPS position.

http://mentions.se/boxster/IMG_1002.JPG
With a thicker metal string it was actually quite easy to fish the cable from top and down.

http://mentions.se/boxster/IMG_1004.JPG
The GPS puck has magnets underneath that attached nicely to the standard metal plate in the position. The connector jacks in nicely with the new neighboring cable underneath. On with the cover and no evidence left behind :)

Smallblock454 01-01-2016 11:15 AM

I would recommend to install microphones on top of the steering wheel cover to get a good voice quality.

Regards, Markus

986ohana 01-01-2016 05:28 PM

Nice write up!

KevinH1990 01-01-2016 09:48 PM

Quote:

Originally Posted by Crib (Post 478315)
http://mentions.se/boxster/IMG_1003.JPG
Was a bit worried about having an angled screwdriver and dropping the screws so instead I did what i think Porsche could have prepared from the beginning, a slice in the plastic for the connector, drawing the cable that way, without releasing anything. The slice needs to be on the right side since the connector is not as deep on that side.

Nice idea - I wish I had thought of that. It would have saved me from a tedious task.

jpl2407 01-02-2016 04:36 AM

I am confused, I thought cars equipped with the cdr23 stereo had the M.O.S.T. (fiber) and that a plug and play solution was unavailable. Are you still using factory amp and speakers?

Crib 01-02-2016 12:48 PM

To be honest I was a bit confused myself to see a connector with the lineouts being plugged in, but my guess was that it was needed for the ignition can data signal.

But seeing the extra added switched 12V cable and that the speaker cables being directly connected to the cdr-23 makes one believe that an earlier owner has done some mods and restored it back before selling the car.

In short: I'm not using factory amp, and the speakers are (and will be) directly plugged into HU.

Smallblock454 01-02-2016 01:00 PM

If the car has no Bose sound system or "Klangpaket" with an additional amp the speakers are always connected to the HU. But these cars have only speakers in the dash and no speakers in the doors and they don't have an amp in the front trunk.

Regards, Markus

Crib 01-03-2016 08:52 AM

It has no amp, but it has aftermarket speakers in the doors. A future project will be to change both door and dashboard speakers to something better sounding.

Crib 01-06-2016 10:42 AM

OK, so here is the final part.

http://mentions.se/boxster/IMG_1019.JPG
Got the installation kit i've ordered containing a mounting cage and two bezels for the new rounded AC slot and one for the HU since the space is larger than regular double din.

http://mentions.se/boxster/IMG_1020.JPG
The plastic bar in the middle of the upper compartment needs to be removed. I saw it in line with the frame, meaning in the middle of the screw holes.

http://mentions.se/boxster/IMG_1023.JPG
The cut does not need to be perfect as long as it is out of the way of the cage.

http://mentions.se/boxster/IMG_1025.JPG
This seems to differ between models from what I've read, but my car has metal guides on either side that also needs to come of. The metal frame is released with two torx screws.

http://mentions.se/boxster/IMG_1026.JPG
The metal guides are attached with rivets, that can be pinched of from the inside.

http://mentions.se/boxster/IMG_1027.JPG
With the rivet heads gone the metal guides can be pryed of with a screwdriver.

http://mentions.se/boxster/IMG_1028.JPG
Attached the locking mechanism from the kit I ordered on the HU. Need to experiment a bit with the length of the mounting to get the HU correctly aligned with the console.

Crib 01-06-2016 10:47 AM

http://mentions.se/boxster/IMG_1029.JPG
Attaching the cage in the upper compartment.

http://mentions.se/boxster/IMG_1030.JPG
Connected cables and pressing in the HU until locked.

http://mentions.se/boxster/IMG_1032.JPG
Pressing the two new bezels in place.


Changed the color scheme to match the cars orange lighting, and threw some random Porsche pics on a usb stick for testing. Three different modes can have different pics.

http://mentions.se/boxster/IMG_1038.JPG
Splash screen on startup.

http://mentions.se/boxster/IMG_1036.JPG
Main screen.

http://mentions.se/boxster/IMG_1033.JPG
Radio mode


So, thats it. I'm very satisfied with the result :)

imari 01-06-2016 12:50 PM

Very nice...I'm about to do the same thing soon.

roboxster 01-01-2018 03:11 PM

Thanks for a great post!

Doing a similar thing with my 03 S. But with a Pioneer SPH-DA230DAB,
and since the car has the Bose amp and sub with MOST I am buying an active adapter wich will keeping all features except fader.

Am still considering using a denon amp I have, but uncertain if it can manage the low ohm speakers...

Tack igen från andra sidan Sverige :-)

fridsten 01-06-2018 07:34 AM

Snyggt jobbat!
I think I'll use this as instructions on how to get my GPS antenna in the right place. ;)


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