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*a.k.a. Variocam timing-chain guide-rail pilot ramps |
I finally found time to pull the bearing yesterday after dealing with other demands on my time, including taking a cat with cystitis to the vet. The bearing puller uses a 24mm nut, but my wrench set only went up to 18mm. Once again, a big metric crescent wrench saved the day. It required considerable force to remove the factory dual-row bearing, as Jake Raby warned. I was expecting to hear a gunshotlike **crack!** when the puller overcame the wire lock, but a soft metallic sigh was the only sound it made. What a gyp!
http://986forum.com/forums/uploads02...1739044610.jpg A couple ounces of oil seeped out of the hole when the bearing came out. I was prepared and caught it with an improvised catch basin. I'm going to send an oil sample to SPEEDynamix to be analyzed. It doesn't cost all that much and should be informative. An analysis can reveal an engine's entire history, according to oil expert Lake Speed, Jr., the man behind SPEEDynamix. http://986forum.com/forums/uploads02...1739044939.jpg As expected, the bearing looked, sounded, and felt perfect. The bearing's wire lock did not break but remained intact. http://986forum.com/forums/uploads02...1739045107.jpg http://986forum.com/forums/uploads02...1739045131.jpg Now I need to order the IMS Supplemental Toolkit from LN Engineering, necessary to install the Solution's bushing. (I've stopped calling it a bearing. It's a bushing, folks.) Renting the kit from LN is free for Solution buyers with a hefty deposit, $509.95 worth of hefty. (Which is interesting, in view of the Supplemental kit's list price of $299.) While I'm waiting for it to arrive I'll be busy, carefully measuring and marking the cutout for the notch, and then grinding, filing, and otherwise machining the notch itself. Photos to come. The next installment will also feature my patent-pending method for sealing the IMS opening to ensure that absolutely zero aluminum particles get in there while grinding. Stay tuned. |
Have been following along your journey with great interest.
Glad to hear that you went with The Solution instead of the other options. (That is what I chose without hesitation for my car) Pay once-cry once or whatever that saying is. But, it is a "plain bearing". Not a bushing. Best of luck with the rest of the journey. The best part of Boxster ownership is driving the car. Hopefully the car rewards you for you perseverance and investment! cheers |
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That aside, thanks for the kind words. |
While we're on the subject...
A Kansas-based company named Huyett supplies a huge selection of bearings, bushings, and fasteners of every description for a multitude of applications. They consider bushings and bearings to be fasteners... which spins my head around. Anyway, they weighed in on our question on their site: Bearings and Bushings: The “Difference” https://www.huyett.com/blog/bushing-and-bearing-differenceInteresting, huh? Just out of curiosity, when I get a chance I'm going to email Huyett and ask them what they would term the Solution's application in M96 engines. EDIT: Emailing them was a good idea. Unfortunately, I didn't anticipate that Huyett would have no email address. That's what you'd call "old school." I guess a website was leading-edge enough for them. |
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A couple of additional thoughts - if you really want to understand the oil, knowing what was put in the engine at the last change is critical and the number of miles since the last change is equally critical. Quote:
Lots of flashbacks to closed form calculations, using tensor notation, in that Lubrication Theory elective I took as a grad student. I’m imagining any number of quality software solutions are out there today to make that a whole lot easier to iterate on - LN still had to do the engineering, but the math is less drudgery. |
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Good points about oil analysis. Analyzing the sample I'm sending in can detect wear metals, fuel dilution, and other contaminants that indicate potential issues and reveal whether the engine has any ongoing problems, which is my primary concern. |
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The picture with the oil is interesting. As the oil level drops when the engine starts, this small amount leaking out is proof that the bearing really only lives from its grease filling during operation.
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I misquoted Lake Speed Jr. when I wrote:
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What it is is all a matter of semantics: a mechanical engineer would call the Solution a bushing because of its design features; in function, it is an oil fed bearing. |
I measured and marked the cutout for the notch to my satisfaction. It's 20mm wide, which provides room to put a 13mm deep socket on the oil fitting. Note my aforementioned patent-pending seal for the opening, fabricated from thick, extra-sticky Gorilla tape. How sticky? It took a lot of pulling to peel the prototype off. It seals the opening tighter than a bull's rear end at fly time (one of my dad's expressions, approximately). Not a chance of aluminum particles from grinding getting past the seal, but as belt and suspenders I stuffed a paper towel in the opening before sealing it. I'm ready to grind the notch. Unfortunately, that will have to wait until tomorrow due to a previous commitment.
http://986forum.com/forums/uploads02/Seal1739239805.jpg |
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I'VE GOT IT! It's a bearinglike bushing. Or a bushinglike bearing, take your pick. Whichever it is, it's unlikely to fail, and that's all I care about.
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By the way, my next-to-last post contained proof that I'm getting a handle on my OCD-Lite. There was a time when I would have spent hours carefully cutting out the seal with an X-Acto instead of scissors, and I would have made sure that the marking lines for the cutout were straightedge-perfect. These days I'm deliberately freehanding, and that's an example. I've found that in general it's more fun and doesn't take nearly as much time. (Time, as it dawns on everyone sooner or later, is the most precious commodity of all.) Nevertheless, the notch itself will be as machinelike perfect as I can make it. Because as long as I'm performing the sacrilege of defacing the crankcase, the least I can do is make it look like it belongs there.
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Not quite finished but getting there. Unfortunately, I have to go out to dinner, so finishing touches will have to wait until tomorrow.
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