Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Boxster General Discussions

Post Reply
 
LinkBack Thread Tools Display Modes
Old 08-11-2021, 10:39 AM   #1
2002 Boxster S
 
Join Date: Nov 2016
Location: Maryland
Posts: 127
Quote:
Originally Posted by PaulE View Post
If you're lucky the spoiler mechanism will just need cleaning and relubricating. If you're not, the gears will be stripped and the mechanism will need to be replaced. A couple of years ago I had a similar issue and took mine apart, cleaned it all up and relubricated the gears and cables and put it all back together. It's still working perfectly.

The mechanism comes out easily and comes apart easily. There is a central pinion gear attached to the motor and two rack gears attached to cables that run through tubes to raise and lower the spoiler. Take a picture of where the gears are positioned before you take it all apart, the spoiler should have been either fully up or fully down and it has to be reassembled in the same position it was in before disassembly. The cables inside the tubes are probably gunked up with years of road grime, they will need to be cleaned and regreased. The cable ends are spring loaded which need to be compressed and put into slots at the end of the rack gears. These ends are held in place by the mechanism case when it is all assembled. It's a bit of a trick to get everything together and have it stay in place while you reassemble the case. If you have a large flat surface to work on, and something stable to push against when getting the spring loaded cable ends back into the rack gears, that will be very helpful. I used the base of my vise bolted to the workbench top for this. The ends of the cables also have sharp metal pieces. Wear heavy leather work gloves during this part and avoid cutting your fingers like I did before I put the gloves on.

Hope you find this helpful, good luck!
Yes, thanks very much for the great info PaulE! Since the car has a blank history, it's probably needing a good lube as you stated. In South Plainfield NJ today, probably in your neck of the woods.
__________________
2002 Boxster S 6 spd manual Arctic Silver

Last edited by john12312; 08-11-2021 at 11:25 AM.
john12312 is offline   Reply With Quote
Old 08-11-2021, 02:18 PM   #2
Registered User
 
Join Date: Jan 2014
Location: New Jersey
Posts: 1,631
Quote:
Originally Posted by john12312 View Post
Yes, thanks very much for the great info PaulE! Since the car has a blank history, it's probably needing a good lube as you stated. In South Plainfield NJ today, probably in your neck of the woods.
Not too far, I'm in Northeast NJ! Good luck with the spoiler mechanism, let us know how it turns out!
__________________
Current: 2022 718 Cayman GT4, PDK bone stock (the dark side).
Former: 2003 S, 3.6 LN Nickies, ARP rod bolts, under-drive pulley, Fabspeed sport headers, Softronic tune, 987 airbox 987 motor mount, Function-First Sport motor mount insert, Ben's short shifter, Nine8Six projector headlights & center caps, ROW M030, stainless flexible brake lines, B-K rollbar extension & fire extinguisher mount, hardtop
PaulE is offline   Reply With Quote
Post Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 10:57 AM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page