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-   -   Metal flakes in oil (http://986forum.com/forums/showthread.php?t=61535)

GTsilber 05-07-2016 08:28 AM

Metal flakes in oil
 
I just changed my oil last week and put about 200 miles in the car since. Today, decided to drop the filter and just inspect the oil for any abnormalities. When I changed the oil last week, there were a few plastic and metal flakes, not pieces, in the filter. But after dropping the filter again there seems to be ALOT more metal in the bottom of the drain container- looked like the milky way.

Here's a pic, hard to get a good angle but you can see that when I tilt the pan the metal glimmers in the sun...thoughts?

2004 box s, 6 speed, 88k mileshttp://uploads.tapatalk-cdn.com/2016...069b5b6f85.jpg

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Timco 05-07-2016 09:16 AM

Did you use a new filter with last oil change? Open it up? Time for a magnetic oil drain plug.

Test oil for presence of antifreeze of it looks milky.

GTsilber 05-07-2016 09:22 AM

Quote:

Originally Posted by Timco (Post 495005)
Did you use a new filter with last oil change? Open it up? Time for a magnetic oil drain plug.

Test oil for presence of antifreeze of it looks milky.

Used a new oil filter for the change. Already using a LN magnetic oil plug, but I stripped it [emoji35] No coolant in oil, just tested. I think I'm going to get the ims replacement - possibility of buying a new engine doesn't sound great. What else could it be, variocam?

JFP in PA 05-07-2016 09:35 AM

Quote:

Originally Posted by GTsilber (Post 495008)
Used a new oil filter for the change. Already using a LN magnetic oil plug, but I stripped it [emoji35] No coolant in oil, just tested. I think I'm going to get the ims replacement - possibility of buying a new engine doesn't sound great. What else could it be, variocam?

As you already have metal in the oil, and if it is ferrous, replacing the IMS would be a waste of time and money as the metal will just kill the new bearing.

thstone 05-07-2016 10:38 AM

I see those little teeny tiny sparkles (when the light hits the oil just right) when I change oil on all of my cars and have never worried because there are only two options: (1) tear down the engine to find the source.; (2) do nothing.

It seems like it would be hard to justify tearing down an engine because of these microscopic metal particles, but its your car and your budget so you will have to make whatever decision you feel is right.

If you're really worried, have the oil tested and then you'll know exactly what is in the oil.

For reference, this is what a real problem looks like:

http://i1114.photobucket.com/albums/...ps112ad98b.jpg

Gelbster 05-07-2016 01:05 PM

Probably wise to drop the sump plate to inspect. If you have a serious problem, there will be material on the bottom of the sump plate also.

GTsilber 05-07-2016 01:45 PM

Quote:

Originally Posted by thstone (Post 495011)
I see those little teeny tiny sparkles (when the light hits the oil just right) when I change oil on all of my cars and have never worried because there are only two options: (1) tear down the engine to find the source.; (2) do nothing.

It seems like it would be hard to justify tearing down an engine because of these microscopic metal particles, but its your car and your budget so you will have to make whatever decision you feel is right.

If you're really worried, have the oil tested and then you'll know exactly what is in the oil.

For reference, this is what a real problem looks like:

http://i1114.photobucket.com/albums/...ps112ad98b.jpg

Thanks thstone - that pic definitely helps determine a serious issue. At this point i may just be overreacting, as I'm not familiar with seeing metal in my oil...I always assumed it was a serious issue. Maybe this is just the beginning of something more severe? I will continue to monitor the oil but are there any other signs/symptoms I should look out for?

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stelan 05-07-2016 02:39 PM

There will always be microscopic pieces of emtal in the oil as this is what wear is, but In my opinion if these particles are visible to the human eye then that is more than regular wear

Bootlegger 05-07-2016 05:09 PM

My simple minded advice... Buy a Filter Magnet and see how much you catch in the filter. Then make a decision on worrying or enjoying your drives but on a lighter wallet. Coin flip?

j.fro 05-07-2016 05:25 PM

Send a sample away for an oil analysis. They'll tell you exactly what's in your oil and add insight. FWIW, I use Blackstone labs.

GTsilber 05-07-2016 06:55 PM

Quote:

Originally Posted by j.fro (Post 495041)
Send a sample away for an oil analysis. They'll tell you exactly what's in your oil and add insight. FWIW, I use Blackstone labs.

Just requested a sample kit, will post what the findings are.

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Bobiam 05-12-2016 09:37 AM

Analysis poo........ Time for a IMS bearing change. I would not drive that car AT ALL until its done.

GTsilber 05-13-2016 03:47 AM

Quote:

Originally Posted by Bobiam (Post 495769)
Analysis poo........ Time for a MS bearing change. I would not drive that car AT ALL until its done.



I have my doubts about driving the car as well - conflicted.

Bobiam 05-13-2016 08:45 AM

Most people having an IMS issue get only a few seconds warning if at all. Finding those chips may very well be a blessing. The car will need an IMS bearing and clutch eventually. Do it now. Even if suspicions are wrong, the car will be worth thousands more and won't be as difficult to sell some day in the future. And you can go back to sleeping at night!!!!!

JFP in PA 05-13-2016 09:02 AM

Quote:

Originally Posted by Bobiam (Post 495769)
Analysis poo........ Time for a IMS bearing change. I would not drive that car AT ALL until its done.

The quickest way to destroy a new, and expensive, IMS bearing retrofit is to do it on a car that already has metal circulating in the oil. If this car was in my shop, we would decline to do the retrofit.

Bobiam 05-13-2016 09:41 AM

Quote:

Originally Posted by JFP in PA (Post 495881)
The quickest way to destroy a new, and expensive, IMS bearing retrofit is to do it on a car that already has metal circulating in the oil. If this car was in my shop, we would decline to do the retrofit.

So then, what would you suggest to save this engine if those particles are a deteriorating bearing retainer or race????

JFP in PA 05-13-2016 09:58 AM

Quote:

Originally Posted by Bobiam (Post 495892)
So then, what would you suggest to save this engine if those particles are a deteriorating bearing retainer or race????

You have very few viable options. You could try multiple oil & filter changes (use cheap, light weight non synthetic oil; do not drive the car, just run it in place until warm). After three or four changes, pull the sump cover and open up the last filter; if there is still ferrous metal in there, it is time to pull the engine and either take it apart or replace it. And even if the engine appears to clean out, you are still running a thin risk of retrofitting it.

We have had more than one cars brought to the shop that had metal in the oil and were then flushed and retrofitted with an new IMS by someone else. Unfortunately, none of them survived for very long due to internal damage caused by the circulating metal. I am only aware of a very, very small number of engines that lived for any period of time after being found with metal and an attempt was made to flush them out without taking them apart. The odds are simply not with you.

Sometimes you just have to bite the bullet and accept what has happened, and move on from there..

78F350 05-13-2016 11:27 AM

Quote:

Originally Posted by Bobiam (Post 495892)
So then, what would you suggest to save this engine if those particles are a deteriorating bearing retainer or race????

Determine the cause and extent of the problem before dumping many hundreds of dollars on what may or may not be the issue.

Quote:

Analysis poo........ Time for a IMS bearing change. I would not drive that car AT ALL until its done.
+1 for the stop driving.

-1 for poo.

IMS bearing is not the only thing that can put sparkles in your oil.

The IMS bearing was still decent in the engine I pulled this out of:
http://986forum.com/forums/uploads01...1412380550.jpg
But the engine was well beyond repairable.

78F350 05-13-2016 11:46 AM

...and not to be any more of a downer to GTsilber, but read this post. Especially the part after the picture:

Quote:

Originally Posted by flaps10 (Post 443739)
...What cracks me up more than a continuous flow of IMS threads are the number of people who wish to have such threads deleted. Let's not talk about ass cancer, so no one will get it. It is as if jamming your head in the sand and refusing to talk about it will make the "myth" go away, or that it will keep the value of your awesome sports car from tanking any more than it already has. If that is the case, then buckle up because these cars now cost more to fix than they are worth (just look at the number of rollers for sale). But take heart because according to the past two issues of Exellence after 30 years of looking up the nostrils of 911 drivers, the 914 is now officially an awesome car and a true Porsche! So there is hope.

Here:
http://i1045.photobucket.com/albums/...psi9k0syh6.jpg
This is the MINIMUM pile of parts you could expect to get away with and reassemble an M96 when an IMS bearing lets go. And I don't mean coming apart and destroying valve timing. My engine ran perfectly and I caught metal in the filter on an oil change. Not even very much metal. My car is a double row IMS, the kind that supposedly don't fail often.

Thanks to a single direct comment from Jake I abandoned plans to replace my IMS and flush the engine. I'm SO glad I followed his advice (never spoken to the man or paid him a dime). I put the past several months of my spare time into getting my car back together with the minimum of damage to my wallet. Honestly I should have spent about $6k more than I did. All I'm getting for my efforts is the 120k mile car I bought, and not a new engine.

When I took my engine apart I found evidence of a previously welded cylinder head (#15), a busted oil ring (not on the list), a spun rod bearing on cylinder six (#5), and of course the IMS (#8). So either my engine is a complete s*** show or these engines have some "flaws". Some of both I suspect.


Gelbster 05-13-2016 11:54 AM

The paramount problem is not the IMSB. That is a relatively easy fix.
How are you going to remove the debris from the oil circulation system. Changing the IMSB,oil and filter is not a solution.No amount of flushing is effective. It lasts a few hundred miles maybe a little more .Ask me how I know!
Be very wary of buying a car with a recent IMSB change. The 'clever' flippers may not even tell you the IMSB change has been done. But you'll find out soon enough !
Just google "debris oil raby"

Bobiam 05-13-2016 12:12 PM

Some very good comments here........

So, to summarize, if metal chips are found, do a total engine rebuild, discover and correct the source, and hope the chips have not caused any serious damage.

As for the rest of us, do a precautionary IMS bearing change before chips appear or the bearing disintegrates.

Further advice????

JFP in PA 05-13-2016 12:13 PM

I'm right in the middle of doing our first IMS Solution Dual Row, and you should have seen the owner while we were pulling the sump cover and filter looking for metal during the pre install inspection (there was absolutely none). He looked like he was about to have kittens at any moment, and after we pronounced the car suitable to retrofit, he had to go sit down for a bit. He later told me that waiting for our verdict was worse than when his first kid was born.

You have to be careful and do exactly what is right with these engines, and the dammed things will likely run forever. Cut corners, or do something that you know is wrong, and you will end up spending a lot of money for no apparent reason.

JFP in PA 05-13-2016 12:18 PM

Quote:

Originally Posted by Bobiam (Post 495922)
As for the rest of us, do a precautionary IMS bearing change before chips appear or the bearing disintegrates.

Further advice????

The IMS retrofit is designed to be a precautionary step (as in before the bearing starts to go), not a reactive one. If there is already metal, and in particularly ferrous grit, you would be advised to stop there until you know why, and repair that before doing a retrofit.

The cheapest IMS retrofit (done by a shop) is nearly half the cost of a replacement engine, if you guess wrong, you end up spending more than you needed to in the first place, and ending up nowhere.

GTsilber 05-13-2016 04:32 PM

Wow tons of info here, not what I wanted to hear but not much I can do about that. So the consensus is that if any sort of metal fragments are found in the oil, don't drive and find the source of the metal? Is there anything else I can do to try and isolate the source?

Man this sucks, but not as bad as if my engine blew. Can someone recommend an m96 mechanic in South Florida?

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JFP in PA 05-13-2016 05:52 PM

Quote:

Originally Posted by GTsilber (Post 495944)
Wow tons of info here, not what I wanted to hear but not much I can do about that. So the consensus is that if any sort of metal fragments are found in the oil, don't drive and find the source of the metal? Is there anything else I can do to try and isolate the source?

Man this sucks, but not as bad as if my engine blew. Can someone recommend an m96 mechanic in South Florida?

Sent from my Nexus 6P using Tapatalk

When you find metal bits, two things are critical: First, is there a lot of it, or just a flake or two? All engine's shed metal in small quantities, but if there is a lot of metal, there is a problem somewhere. Second, what kind of metal is it? Small amounts of non ferrous bits again is not unusual in a nearly all alloy engine, but if the bits are ferrous (can be picked up with a magnet), it is coming from something critical (cams, valve springs, oil pump, cranks shaft, etc.) which should not be ignored, particularly if it is in quantity. Running or driving the car further would not be advisable as the problem is not going to heal, and the circulating debris is eventually get to something really essential, like rod or crank bearing shells, which will put a sudden strain on your wallet.

jdraupp 05-13-2016 06:34 PM

Quote:


Man this sucks, but not as bad as if my engine blew. Can someone recommend an m96 mechanic in South Florida?

Sent from my Nexus 6P using Tapatalk
Theres a little known guy named pedro Bonilla. He's good.

steved0x 05-13-2016 06:43 PM

Eric Baker from flat 6 gallery (or similar name) is down that way too.

GTsilber 05-13-2016 07:32 PM

Quote:

Originally Posted by JFP in PA (Post 495956)
When you find metal bits, two things are critical: First, is there a lot of it, or just a flake or two? All engine's shed metal in small quantities, but if there is a lot of metal, there is a problem somewhere. Second, what kind of metal is it? Small amounts of non ferrous bits again is not unusual in a nearly all alloy engine, but if the bits are ferrous (can be picked up with a magnet), it is coming from something critical (cams, valve springs, oil pump, cranks shaft, etc.) which should not be ignored, particularly if it is in quantity. Running or driving the car further would not be advisable as the problem is not going to heal, and the circulating debris is eventually get to something really essential, like rod or crank bearing shells, which will put a sudden strain on your wallet.


The amount of metal is minimal, it appears to be non ferrous for the most part. The size/shape of the metal looks like broken splinter fragments from a cnc machine - little dots...you really have to look for it to notice it. I will try to get some better pics tomorrow with scale. There also appears to be some similar size plastic fragments in there as well - which is why I'm thinking it could be the timing chain or IMS bearing...I am sending my oil out for analysis tomorrow.

The car doesn't run rough, no other codes or obvious faults that I've noticed from the engine - but then again, failures appear to occur out of the blue without any warning. Any other info that I can provide to help with the diagnosis let me know...thanks for your help!

Gelbster 05-13-2016 07:39 PM

If the plastic is black or brown - probably the timing chain 'ramps'
Save the debris by filtering then wash in gasoline. Dry on a white paper towel.Then you will be able to see the color of the debris.

RichRobby 05-17-2016 12:03 AM

Very interesting topic, especially for a new owner such as me and frightened witless by the AOS and IMS discussions. The car is a 3.2S on 60,000 miles.

So, the car I have has a dripping drain / sump plug so I have to swap it out with a new plug and washer, it's only done 1000 miles since the, last owner oil change and I was thinking of draining the oil and re-using it again / or just trying to swap the plug quickly without draining (is that possible?)

The question is - is it best to to drain and replace the filter and then dissect the filter and check for metal fragments in both the filter and the oil - and then re-use the oil if clean?

Does it do any good or does it just lead to more worry and more paranoia? Is it better to be happy and ignorant because the question is - what do you do if you do see a little metal - opinion here is divided.

By the way, I am swapping to a magnetic drain plug so that's feeding my paranoia in itself.

tommy583 05-17-2016 02:04 AM

I would just use new oil. Trying to replace the plug without losing much oil will be an adventure. The oil comes out of these cars FAST! To check the oil for metal with minimum oil loss, you could remove the filter. The filter is above the sump, so the only oil you will lose is what's in the filter housing. Just to be safe use new oil.

linderpat 05-17-2016 05:13 AM

Quote:

Originally Posted by Bobiam (Post 495922)
Some very good comments here........

So, to summarize, if metal chips are found, do a total engine rebuild, discover and correct the source, and hope the chips have not caused any serious damage.

As for the rest of us, do a precautionary IMS bearing change before chips appear or the bearing disintegrates.

Further advice????

Yes, that is correct - do the fix before metal appears. Although this was already answered more than once in this thread and elsewhere numerous times, in simple English - waste of time and money to do the IMS bearing change once metal particles are found in the oil filter (or on the mag plug). Horse has already left the barn.

If you don't have the funds or inclination to pull the motor and fix or replace it, then simply drive it like you stole it, but keep the AAA card handy.


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