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It is way less expensive and more cost effective and I have not had the first problem. |
Youch! the groove cut down the side of the key at the highest stress concentration screams, "break me!", and where does the punched out piece from the solid end of the IMS go? Through the new bearing if it's not retrieved. The concept is outstanding, but the execution leaves me cold.
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Just realized, "BobRickel" is posting the same video on other IMS strings. Wonder if there's a sales pitch buried in there somewhere...
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In other words, James didn't choose this fix, so it must be wrong.
1) A hole punch doesn't actually punch out a slug of material, but deforms the metal to stretch out a hole. 2) The slot is parallel to the torsional forces exerted on the shaft, therefore not likely to promote failure. Were it perpendicular to the exerted force, then you should worry. Let me guess: you like the LNE fix, so anything else is inferior and wrong? Yeah ;) |
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BTW: I choose the IMS Solution for two reasons. LNE has a great, implicitly verifiable, track record in selling IMS fixes that either don't fail (double row retrofit) or fail far less than the OEM design (single row retrofit). More importantly, my gut instinct caused me to believe that the plain bearing Solution will reduce the likelihood of catastrophic engine failure should the bearing itself degrade. Admittedly, I don't have any facts to back up my gut instinct, but that was my risk calculus. So I chose it. |
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Punching a hole in the center of the aluminum end plug within the IMS shaft also compromises the press fit of this component. Anyone who has seen mode of failure #8, (where the aluminum plug dislodges and allows the oil pump drive to fall into the IMS tube during operation) would also never consider doing this. |
Well, i have to agree with Jake. The milled pathway is not a ingenious highlight. Especially if they use the original part and mill it. But the idea isn't bad at all. It's more how they execute it.
The problem i have with all that solutions is that there a a lot of clever ideas. But there isn't time and money to do material tests and long term tests. So at the end of the day you have to choose the solution that seems to be most convincing for yourself. |
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I've installed this product in my engine. The groove is only 0.005" deep and the shaft they supply is definitely forged. I drilled the hole since my shaft was on the bench. No way in hell was I going to use a punch.
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EPS does in fact warrant their bearing for five years. That said, that is a warranty on the bearing only (same as the LN warranty). It would be insanity to expect a manufacturer to warrant your entire engine/driving experience on a bearing that leaves their facility and installed by someone else. Not ever going to happen. I've mentioned elsewhere that EPS are not idiots. If you have a Cayenne, Q7, Touareg you will eventually come to know their product for your center shaft bearing. It is a more elegant and far cheaper fix than the factory design. |
Well, to be straight up about it, this idea relies on unfiltered oil which directs any particulate contamination directly through the roller bearing. This is why I didn't pursue it on my engine after I thought of it, even with a ball bearing. Particulate contamination is a major cause of cascading bearing failure which is why its not uncommon to see a certian organization request their products not be used in IMS failure recovery cases. With this setup I'd definitely run a better filter than stock and neodymium magnets on the filter and on the oil pan particularly under the oil pickup.
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"Unfiltered" is slightly misleading. We're not talking about "never been filtered nasty, metal filled oil", it's oil fresh off the oil pump, immediately before the oil would have been rammed through the filter.
That would make it the same as the splash oil supply used on any other option but the Solution which isn't available to all of us. One could argue that the LN Solution uses "uncooled" oil since it takes the oil from the filter base but prior to going through the cooler (the next step in the oil path). That would be an unfair claim. I'd say in both cases the oil is being filtered and cooled several times per minute. And yes, I have the LN filter and magnetic drain plug ready to install. |
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My point is that in a normal running engine there should be zero loose metal. Since it would seem that most wayward metal in the M96 comes from the stock IMS the last place I'm worried about pumping metal through is an already failing bearing. Once any metal starts coming off that bearing the s*** show has begun, and the place I'd LOVE to see protected from loose metal would be the mains and rod bearings, and the LN full flow oil filter does that far better than the stock system. Those main and rod bearings required more than a little wrench turning for me to hold in my hands. |
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This whole 'forced oiling' debate is hilarious.
Without any measurable facts put on the table, e.g., forced oiling increases lubricating film thicknesses by X percent and reduces bearing wear rates by Y percent compared to splash oiling, it's like arguing whether person gets wetter jumping in one of the great lakes versus jumping in a swimming pool. |
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If you consider that the IMS is a sealed tube, and that the air gas volume inside is constant, you'll have a very different air overpressure at let's say 10 degrees celsius and 110 degrees celsius. At the same time you'll have a constant underpressure of around −2 mbar in the engine. Does anybody know the inner volume of the IMS tube, so we can calculate the air overpressure at different engine temeratures? This might also be a cause why the OEM IMS sealing is stressed by temperature change. The term vented is used as ventilation i think. How does that work? Because if you do not use a sealed bearing the pressure in the engine should be the same as in the complete engine. Or am i wrong? PS: sorry that i use the metric system. |
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https://www.youtube.com/watch?v=qzHwWUgU37k There are 7 short ( 2 minutes or so) videos detailing precisely what you are saying, and showing how I approached this problem. I'm at just about 3000 miles since I made this simple modification to the IMS and all is well. I redline just about every day because it is fun. Click on my name under the video if your interested in seeing what I did. There's been an implication that Porsche blew the bearing design by overloading it. I have a hard time buying that unless the mistake was assuming grease in the bearing instead of oil when doing the load calcs. That is part of the reason I went back with a sealed high temp (high temp grease and Viton seals) greased deep groove steel ball bearing with a vented IMS. The other reason is that the fully sealed bearing feature coupled with venting keeps any trash in the oil out of my IMSB. |
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