986 Forum - The Community for Porsche Boxster & Cayman Owners

986 Forum - The Community for Porsche Boxster & Cayman Owners (http://986forum.com/forums/index.php)
-   Boxster General Discussions (http://986forum.com/forums/forumdisplay.php?f=5)
-   -   Boxster Subaru conversion interest? (http://986forum.com/forums/showthread.php?t=25697)

The Radium King 08-12-2010 09:03 AM

ot - where did you find those rear flares?

JoeFromPA 08-12-2010 09:52 AM

Ahh, look at those banjo bolts. Makes my eyes water.

Make sure to check the Banjo on the turbo side for a filter INSIDE the bolt. Remove it, if it's there. Subaru used it on some models, and has since regretted that decision.

2001boxsters 08-12-2010 11:16 AM

Wow this is an awesome custom Porcharu! That adapter plate is so clean! Did you make it yourself?

kcpaz 08-12-2010 11:28 AM

I have done some Subaru conversions in the past as you guys have stated. This one is going to be the newest, and I believe, the best. The adapter plate and flywheel are all my own design and the complete kits will be manufactured in-house. Basically, we will be making two forms of the Boxster conversion... a street version, and a race version. This first test car is going to be a race car so that the components and systems can be tested under the most severe conditions prior to being released to the public. I didn't want to come on here and start name dropping my business because I'm not a paid advertiser, so I figured I would just post this as an informational thread, however, I will answer as many questions as I can without giving away any proprietary information.

JTP 08-12-2010 11:47 AM

Quote:

Originally Posted by kcpaz
I didn't want to come on here and start name dropping my business because I'm not a paid advertiser, so I figured I would just post this as an informational thread, however, I will answer as many questions as I can without giving away any proprietary information.

Sorry man, I didn't mean to expose you but the photo of the car in front of your shop window was a dead give away!

kcpaz 08-12-2010 12:18 PM

Quote:

Originally Posted by JTP
Sorry man, I didn't mean to expose you but the photo of the car in front of your shop window was a dead give away!


Oh I don't mind being "outed". It's one thing for you guys to say something, but it's something completely different if I come on there and start trying to "sell" stuff without being a vendor.

P.S. maybe a moderator can contact me about becoming a sponsor... :rolleyes:

kcpaz 08-12-2010 01:57 PM

Test fit the engine today to see how it fits. It's almost like it was meant to be. It almost looks like the turbo might be able to fit in the stock location on the engine, although that's not what I will be doing on this car. There is almost 6 inches between the crank pulley and the engine bulkhead which is WAY more than the stock M96 engine.

Next is motor mount fabrication.

http://i180.photobucket.com/albums/x...z/IMG_5475.jpg
http://i180.photobucket.com/albums/x...z/IMG_5477.jpg
http://i180.photobucket.com/albums/x...z/IMG_5478.jpg
http://i180.photobucket.com/albums/x...z/IMG_5486.jpghttp://i180.photobucket.com/albums/x...z/IMG_5489.jpg
http://i180.photobucket.com/albums/x...z/IMG_5492.jpg

blue2000s 08-12-2010 02:02 PM

Quote:

Originally Posted by kcpaz
Test fit the engine today to see how it fits. It's almost like it was meant to be. It almost looks like the turbo might be able to fit in the stock location on the engine, although that's not what I will be doing on this car. There is almost 6 inches between the crank pulley and the engine bulkhead which is WAY more than the stock M96 engine.

Next is motor mount fabrication.

http://i180.photobucket.com/albums/x...z/IMG_5475.jpg
http://i180.photobucket.com/albums/x...z/IMG_5477.jpg
http://i180.photobucket.com/albums/x...z/IMG_5478.jpg
http://i180.photobucket.com/albums/x...z/IMG_5486.jpghttp://i180.photobucket.com/albums/x...z/IMG_5489.jpg
http://i180.photobucket.com/albums/x...z/IMG_5492.jpg

That's awesome. Will you loose and ground clearance with the Subaru oil pan? They hang pretty low. Are you using the Porsche axle shafts? What's the weight difference from a 3.2?

2001boxsters 08-12-2010 02:22 PM

Freaking amazing!! :cheers:

LOL I thought I was pretty good swapping out the transmission in my 325i lol. :dance:

This is top shelf work man. That adapter plate is gorgeous, I definitely envy your metal skills! :D

Nice job! This is going to be ridiculous!

kcpaz 08-12-2010 02:31 PM

The 3.2 engine that I pulled out weighed 450lbs. This Subaru engine should weigh about 320lbs which includes the turbo, exhaust, and intercooler.

The oil pan doesn't really hang down much lower than the stock M96 pan, maybe an inch or so depending on where I decide the final location of everything will be.

jacabean 08-12-2010 03:34 PM

what a great project!!! flat four turbo in a boxster ! I want one !

Boxtaboy 08-12-2010 04:21 PM

Finally, a Porsche with a reliable engine!! :D

blue2000s 08-12-2010 04:51 PM

Quote:

Originally Posted by kcpaz
The 3.2 engine that I pulled out weighed 450lbs. This Subaru engine should weigh about 320lbs which includes the turbo, exhaust, and intercooler.

The oil pan doesn't really hang down much lower than the stock M96 pan, maybe an inch or so depending on where I decide the final location of everything will be.

100+ pounds lighter. This keeps getting better.

Earlier I noted some of the engine charactoristics that I like better about the 3.2 than the 2.0T. I've never driven an STi. I imagine the low end torque off boost is better from the 2.5L engine than it is from my 2.0. Is that your experience if you have happen to have driven both?

kcpaz 08-14-2010 03:38 PM

Prototype motor mount/cradle is finished. It mounts using factory hardware locations, and requires no chassis modification or welding. The bottom of the cradle also acts as a skid plate of sorts since the oil pan sits about a half inch lower than the stock oil pan.

http://i180.photobucket.com/albums/x...z/IMG_5556.jpg
http://i180.photobucket.com/albums/x...z/IMG_5559.jpg
http://i180.photobucket.com/albums/x...z/IMG_5562.jpg
http://i180.photobucket.com/albums/x...z/IMG_5565.jpg

chaudanova 08-14-2010 09:49 PM

Wow, pretty darn cool. Subscribed, and definitely interested...

Scbrindley 08-15-2010 05:36 AM

What a great project! I've seen a wrx engine in a 914 before, but never in a 986! I'll be keeping an eye on this project for sure. Keep up the good work, this is extremely interesting.

SB

blue2000s 08-15-2010 05:50 AM

You don't really need to access the oil filter :)

That oil pan is pretty heavily "messaged"

Boxtaboy 08-15-2010 08:33 AM

I think this project you're doing is awesome, but gotta ask...in the original engine, there was a steel rope like device that is used to prevent the engine from breaching the firewall in case of a rear end collision. Will you be adapting something similar as a safety feature?

kcpaz 08-15-2010 08:37 AM

Quote:

Originally Posted by blue2000s
You don't really need to access the oil filter :)

That oil pan is pretty heavily "messaged"

the oil filter will be relocated. I never did like how Subaru placed the oil filter right next to the exhaust. Also, this car will be using an Accusump anyway.

Oh, and that oil pan, that's the way they come from Subaru. The '06 and new egines had that weird shaped oil pan. In the Subaru, it actually makes it easier to get equal length headers.

kcpaz 08-15-2010 08:39 AM

Quote:

Originally Posted by Boxtaboy
I think this project you're doing is awesome, but gotta ask...in the original engine, there was a steel rope like device that is used to prevent the engine from breaching the firewall in case of a rear end collision. Will you be adapting something similar as a safety feature?

haven't addressed this yet, but it has been considered


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