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Old 02-05-2007, 11:53 PM   #1
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Coolant leak - not reservoir, not cap

I have been losing coolant lately, to the tune of 1L every 3 days.

This morning I found a small puddle under the car. I jacked it up, and took few photos.

There seems to be a constant drip coming from the lowermost point on the waterpump (straight arrow). But it's not leaking there. There is water collecting in the area of the curved arrow too when I get my finger in there. So it is dripping down from there, at least. Beyond that, I can't see or feel much with any certainty.

Does this look like a water pump/seal failure on a Boxster? Or is there any other hoses on top of it that might be leaking that I just haven't seen?
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Last edited by Jinster; 02-06-2007 at 12:03 AM.
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Old 02-06-2007, 04:57 AM   #2
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Hi,

You're going to have to remove the rear firewall to see above the pump. I suspect that what you have, from looking at the photo is a Coolant Pump Bearing starting to go bad. This will require replacement of the Coolant Pump.

But, to be sure, you'll need to pull the Firewall and look/feel around to see if you can isolate the source of the leak. I see from the pic that you already have one non-standard Worm Clamp on the system. This indicates previous work was done to the Coolant Pump or Oil Pumps as Porsche recommends replacing the OEM Spring Clamps with traditional Worm Clamps if the system is dismantled for any other service. Actually, on second glance, I'd be sure that the Worm Clamp in the picture is properly seated and tightened. It looks to be very close to the end of the goose neck and this could cause a bad seal and possible leak. Hope this helps...

Happy Motoring!... Jim'99
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Old 02-06-2007, 05:25 AM   #3
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Thanks again for the reply, Jim. Putting out fires everywhere for me.

The coolant hose was probably disconnected during the tip rebuild.

I will move the worm clamp a bit closer to the pump tomorrow but I don't think that's where the leak is. There was no water around the connection when I felt around today. It is coming from somewhere high up.

As you suggested, it could be a pump bearing leak, or maybe a bad pump gasket and then water somehow just trickles down - this would have been much cheaper to fix, I suppose.

I actually already removed the firewall and everything looks bone dry from there. I will take another look tomorrow.

I have replaced water pumps on my Mazda before. I am hoping I can do this one DIY, too. Though the space around the pump looks pretty tight. I hope the engine doesn't need to be lowered to replace the water pump...
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Old 02-06-2007, 06:29 AM   #4
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Quote:
Originally Posted by Jinster
Thanks again for the reply, Jim. Putting out fires everywhere for me.

The coolant hose was probably disconnected during the tip rebuild.

I will move the worm clamp a bit closer to the pump tomorrow but I don't think that's where the leak is. There was no water around the connection when I felt around today. It is coming from somewhere high up.

As you suggested, it could be a pump bearing leak, or maybe a bad pump gasket and then water somehow just trickles down - this would have been much cheaper to fix, I suppose.

I actually already removed the firewall and everything looks bone dry from there. I will take another look tomorrow.

I have replaced water pumps on my Mazda before. I am hoping I can do this one DIY, too. Though the space around the pump looks pretty tight. I hope the engine doesn't need to be lowered to replace the water pump...
Hi,

The Coolant Pump can be changed in situ...

Happy Motoring!... Jim'99
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Old 02-06-2007, 02:56 PM   #5
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Ok, the water pump has been ordered.

Is there anything special about replacing it? The way I figure, flush the coolant, undo the pre-tensioner pulley, undo the serpentine belt, unscrew the water pump, cut the old gasket and scrape off, fit the new gasket, screw on the water pump to certain torque specs and refit the belt. Is there any tricks and tips you can offer, Jim?

Looks like certain bolts would need to be unscrewed from the bottom while others from the top through the firewall.
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Old 02-06-2007, 05:13 PM   #6
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where did you order the pump from?
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