09-26-2010, 07:32 PM
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#1
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Registered User
Join Date: Sep 2010
Location: GA
Posts: 160
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I have one of Jake's rebuilt engines. I have put about 2000 miles on it so far and not only am I not complaining, I have been raving about it to everyone I know. I opted to keep the stock exhaust, only because I don't like the drone of the after market systems. I have the lightweight flywheel which contributes greatly to the throttle response and torque perceived in street driving. I chose every other available performance option at the time.
I did not have a blown engine at the time I decided to go for the 3.6 upgrade. This 2001 986S is the third M96 car I've had, and while I never had an engine failure, it was always in the back of my mind. My first Boxster was a 97 and I loved the way it drove and handled but just didn't have the uumpf I was used to. I decided to get one of Jake's engines the first time I read about the work being done in conjunction with L&N. Going for the full blown performance upgrade can be an expensive proposition for a car that is depreciating in value, but I can't think of a better car to spend the money on than a Boxster. The chassis and brakes are up to the task of the additional power already, and while I have not heard Jake say so, I would imagine the upgraded internals would make it feasible to go to the next level of performance with a single turbo.
I don't have any specific performance numbers right now, but I can attest that the car is much quicker and easier to drive fast than my E46 M3 or the 996 I sold while Jake was building my motor. In fact, I believe it is faster than the 930 I had back in the 90s but that was a long time ago and my memory isn't as good as it once was. I know for sure it is easier to drive hard. On the highway it is phenomenal. I can cruise at 70 in 6th gear and pass easily and quickly without a downshift. It is of course a lot more fun to drive in 4th gear at 70 and blow past traffic but in 6th I can get close to 30 MPG. As I said previously I kept the stock exhaust at least for now, but the sound of the intake is so intoxicating, along with the additional displacement, that I have a very hard time keeping my foot out of the accelerator just driving around town. Driven hard the sound reminds me of cars worth 10 times the money.
Reading here that Jake is concentrating on helping DIYers get going with these upgrades is great news. There are thousands of these cars out there that can be bought for not very much money. If you can build an engine yourself and get it back in the car you could have one very nice and highly reliable machine for the cost of a Camry or less. If I could get away with it and stay married I would pick up a 996 and do the same thing, but I need to sell a few cars and a motorcycle before I can even think about it.
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__________________
2001 Boxster S 3.6, 2003 E46 M3, 94 968 Cab, 80 911 Weissach Edition, BMW 1200 CLS
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09-27-2010, 03:44 AM
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#2
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Registered User
Join Date: Aug 2010
Location: chicago
Posts: 8
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My Car Next
My 2001 S goes in for the 3.6 upgrade in late December and I'm really excited about it. I also will get most of the optional stuff. Can you let me know what additions you had done to it? Does it include deep sump? What torque and hp are you pumping out now?
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11-02-2010, 09:29 AM
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#3
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Registered User
Join Date: Oct 2008
Location: O.C. CA
Posts: 3,709
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Raby rebuild?
I have the next best thing to a Raby rebuild, a Jake Raby trained rebuild. I have 200 miles on my 3.2 - 3.6 rebuilt engine. After attending Jakes 1st M96 engine rebuild class in Feburary 2010 I rebuilt 2000 Boxster S engine with LN Engineering sleeves, JE pistons & rings, R&R rods, new timing chains, wear pads, tensioners,billet tensioner paddle, oil scavenge pumps, spin-on oil filter & magnetic drain plug. Balanced all recepricating parts. Since my CA registration expired while the engine was out & required passing a smog check to renew & drive on public roads I got it tested with 30 break-in miles & it passed easily with about half the emissions it had 2 yr. ago @ 78,600 miles. With only 200 miles on the engine & a strict 4000 rpm redline, it is much smoother & has enough added low rpm torque to make righthand turns in 3rd gear instead of 2nd. IMHO as a former PCNA test driver this modification/upgrade makes the Boxster a far superior driving experience over a standard 996.
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11-02-2010, 09:40 AM
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#4
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Registered User
Join Date: Jul 2004
Location: Houston, Texas
Posts: 7,243
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BYProdriver, thanks for posting the info above. I'd love to learn how to tear down and rebuild a Porsche motor with LN parts and learn from Jake one day. That would be a blast.
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11-02-2010, 09:41 AM
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#5
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Registered User
Join Date: Apr 2006
Location: Lexington, KY
Posts: 312
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BYprodriver - Congrats on completing your build!! I am jealous!!
__________________
2004 550 SE #1081 of 1953 (sold)
1997 911 Targa (sold)
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11-02-2010, 12:56 PM
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#6
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Registered User
Join Date: Oct 2008
Location: O.C. CA
Posts: 3,709
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Quote:
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Originally Posted by mts
BYprodriver - Congrats on completing your build!! I am jealous!! 
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Thanks Guys, once I get this first engine broken-in I am anxious to start on the next & shop for a Boxster S in need of revitalization. I must say to build 1 engine after $10,000 for parts & special tools, transportation to Georgia & 4 months of your life, just shipping your Porsche to Raby drive is more cost effective.
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11-03-2010, 05:53 AM
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#7
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Registered User
Join Date: Aug 2010
Location: chicago
Posts: 8
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Re:Your Raby Rebuilt Engine
I also commend you on your efforts. I do not at present have the time or the space to accomplish what you did. My 01S ships to his facility in December for rebuild. Hope to keep in touch with you to get any add'l feelings regarding the performance of your car. Again, congrats!
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11-03-2010, 02:21 PM
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#8
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Engine Surgeon
Join Date: Aug 2008
Location: Cleveland GA USA
Posts: 2,425
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Quote:
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Originally Posted by BYprodriver
Thanks Guys, once I get this first engine broken-in I am anxious to start on the next & shop for a Boxster S in need of revitalization. I must say to build 1 engine after $10,000 for parts & special tools, transportation to Georgia & 4 months of your life, just shipping your Porsche to Raby drive is more cost effective. 
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And people wonder why my engines aren't cheap... That sentence from BYprodriver is classic.
smshirk is coming to pick up his Boxster with a Raby 3.6 installed later this evening after it's 2,500 mile service and oil analysis.. His car is one of my best builds to date, perfect HP and TQ balance, all within a very broad and usable power range. No drones, no negatives just well balanced performance.
StevenC just initiated the purchase process of a big bore Raby 3.6 for his Boxster.. We look forward to completing his project in the early spring of 2011.
__________________
Jake Raby/www.flat6innovations.com
IMS Solution/ Faultless Tool Inventor
US Patent 8,992,089 &
US Patent 9,416,697
Developer of The IMS Retrofit Procedure- M96/ M97 Specialist
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05-03-2012, 05:29 AM
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#9
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Registered User
Join Date: Apr 2012
Posts: 4
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hi, gusy thanks for all. in the very ideal posting.
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04-05-2019, 10:57 PM
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#10
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Registered User
Join Date: Apr 2019
Location: sacramento CA USA
Posts: 5
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Thanks for the information..
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11-09-2016, 03:43 PM
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#11
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Registered User
Join Date: Jul 2005
Location: ga
Posts: 115
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Quote:
Originally Posted by smshirk
I have one of Jake's rebuilt engines. I have put about 2000 miles on it so far and not only am I not complaining, I have been raving about it to everyone I know. I opted to keep the stock exhaust, only because I don't like the drone of the after market systems. I have the lightweight flywheel which contributes greatly to the throttle response and torque perceived in street driving. I chose every other available performance option at the time.
I did not have a blown engine at the time I decided to go for the 3.6 upgrade. This 2001 986S is the third M96 car I've had, and while I never had an engine failure, it was always in the back of my mind. My first Boxster was a 97 and I loved the way it drove and handled but just didn't have the uumpf I was used to. I decided to get one of Jake's engines the first time I read about the work being done in conjunction with L&N. Going for the full blown performance upgrade can be an expensive proposition for a car that is depreciating in value, but I can't think of a better car to spend the money on than a Boxster. The chassis and brakes are up to the task of the additional power already, and while I have not heard Jake say so, I would imagine the upgraded internals would make it feasible to go to the next level of performance with a single turbo.
I don't have any specific performance numbers right now, but I can attest that the car is much quicker and easier to drive fast than my E46 M3 or the 996 I sold while Jake was building my motor. In fact, I believe it is faster than the 930 I had back in the 90s but that was a long time ago and my memory isn't as good as it once was. I know for sure it is easier to drive hard. On the highway it is phenomenal. I can cruise at 70 in 6th gear and pass easily and quickly without a downshift. It is of course a lot more fun to drive in 4th gear at 70 and blow past traffic but in 6th I can get close to 30 MPG. As I said previously I kept the stock exhaust at least for now, but the sound of the intake is so intoxicating, along with the additional displacement, that I have a very hard time keeping my foot out of the accelerator just driving around town. Driven hard the sound reminds me of cars worth 10 times the money.
Reading here that Jake is concentrating on helping DIYers get going with these upgrades is great news. There are thousands of these cars out there that can be bought for not very much money. If you can build an engine yourself and get it back in the car you could have one very nice and highly reliable machine for the cost of a Camry or less. If I could get away with it and stay married I would pick up a 996 and do the same thing, but I need to sell a few cars and a motorcycle before I can even think about it.
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My Raby perf upgrade 3.6 now has 30k miles or so. I have added the full Fabspeed exhaust system from engine back. Plus I have the final solution now rather than the original IMS bearing upgrade. I did take the lightweight flywheel out, only because of the racket. I may have lost a bit of throttle response but the exhaust
More than made up for anything that might have been lost. I have had zero problems other than the transmission. I lost 2nd and reverse but that had nothing to do with the engine. My indy rebuilt the whole transmission replacing any parts that showed the least bit of wear. I had him replace the
Lw flywheel at the time. It wasn't cheap but nothing worthwhile ever is. The car runs as good or better than ever. I have slowed down putting miles on the car but only because I am driving a 996 tip to Work. 35 miles each way in atlanta traffic kept my leg worn out. I still
Love the car and I Still think it has
More umph than any stock 987. I havent driven the new 4 banger turbos so have no opinion. I have a lot of money tied up in a car that is worth very little but it doesn't matter as I have no reason to sell it ever really.
I know jake is building some monster
Motors now at 4.0 Maybe even 4.2, but the weight of the 986 coupled
with the power and reliability of Jakes
Motor has kept me satisfied for I think it s been 7 years. I have other cars, but when I want tongo For a fun ride I always choose the 986.
Sent from my iPhone using Tapatalk
__________________
2000 Black 996 Aero, 2001 Forest Green Boxster S, 94 Midnight Blue 968 Cab, 1980 Pongee Beige 911SC Weissach Edition, 2004 BMW R1200CLC
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