986 Forum - The Community for Porsche Boxster & Cayman Owners

986 Forum - The Community for Porsche Boxster & Cayman Owners (http://986forum.com/forums/)
-   DIY Project Guides (http://986forum.com/forums/diy-project-guides/)
-   -   DIY ignition switch screwdriver (http://986forum.com/forums/diy-project-guides/15197-diy-ignition-switch-screwdriver.html)

timothy 01-26-2008 03:06 PM

DIY ignition switch screwdriver
 
Replacing the ignition switch requires a very short screwdriver with thin flat head to fit the screw holes. Of course Porsche sells one but I made my own out of a common 1/8 x 4 Craftsman screwdriver, P/N 41589. Shorten both the handle and shank with a hacksaw and use a metal file to create a new tip. Then narrow the tip to 1/16" wide to fit in the screw holes. A Dremel grinding bit made this part much easier. The total length is 2 1/4" and next time I would make it even shorter.

http://timrost.com/photos/boxster/di...l/IMG_3818.jpg
http://timrost.com/photos/boxster/di...l/IMG_3819.jpg
http://timrost.com/photos/boxster/di...l/IMG_3820.jpg

dcporsche99 01-26-2008 03:18 PM

Nice one timothy!

BTW, how long did it take you to modify that screwdriver?:cheers:

timothy 01-26-2008 03:38 PM

It took me a few tries to settle on the tip width and overall length but with target dimensions I expect about 15 minutes. Clamping the handle in a vise makes the project significantly easier.

dcporsche99 01-26-2008 04:04 PM

Good to know. Thxs! :)

tboyer 01-27-2008 03:42 AM

LOL, looks like a prison shank :D

I used the small screwdriver that comes in the eyeglass repair kit you buy in line at the grocery store, worked like a champ!


All times are GMT -8. The time now is 11:53 AM.

Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website