Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Boxster General Discussions

Post Reply
 
LinkBack Thread Tools Display Modes
Old 04-15-2025, 10:11 PM   #1
Registered User
 
Join Date: Apr 2004
Posts: 88
Which hose does 99610621002 connect to?

Hi everyone.

A rubber coolant hose on top of the engine on my MY97 2.5L Tip has ruptured.

As far as I can tell, this hose runs from a metal pipe sitting across the engine to the rear firewall.

I cannot for the life of me find this particular rubber coolant hose on any Boxster parts diagram. But I have been able to ID the metal pipe its connected to. 99610621002 is the metal pipe. Except, in every single Boxster pipe diagram, that pipe is drawn alone, not connected to anything. And yet it clearly does connect to something on both ends. The description for this metal pipe is "breather pipe"... so I am think it's a coolant overrun type of pipe.

The question is, what is the part number of the rubber hose it's connected to?

The rubber hose is circled in red in the photo below. You can also see the metal pipe to its right, covered in pink coolant residue. The whole setup up sits next to the AOS and the AOS breather tube.



__________________
--1989 Mazda MX6 GT
--1997 Porsche Boxster
--2005 Lexus RX330
--2007 Maserati Quattroporte Sport GT
Jinster is offline   Reply With Quote
Old 04-16-2025, 05:17 AM   #2
1998 Boxster Silver/Red
 
Join Date: Sep 2017
Location: 92262
Posts: 3,075
I'd like to help, but I'd need a much larger illustration... and an arrow pointing to the hose.






















































































































































































































































































































/S
__________________
1998 Porsche Boxster
Starter986 is offline   Reply With Quote
Old 04-16-2025, 05:50 AM   #3
Motorist & Coffee Drinker
 
78F350's Avatar
 
Join Date: Jul 2014
Location: Oklahoma
Posts: 3,915
Garage
Starter needs a bit more coffee...

I think that the hose that you are referring to is to purge air from the cooling system of the engine. It is unique on the 1997 engines. It runs from the top of the coolant manifold on oil pump housing to the coolant reservoir. On later engines there is a fitting on top of the heat exchanger (oil cooler) to purge air.

Metal pipe location on the front of the engine:


The hose should be the one I referred to in this picture as "Coolant to oil cooler on top of the engine":



For parts, you may just need the hose listed here as (30) 99610620700, but possibly the others noted in the diagrams. I don't have a 1997 handy anymore to see the actual connections.



Possibly these, but I don't think the '97 uses this hose...



You should replace the oil dipstick tube while you are in there. It looks like yours was cracked and repaired.
__________________
I am not an attorney, mechanic, or member of the clergy. Following any advice given in my posts is done at your own peril.
78F350 is offline   Reply With Quote
Old 04-16-2025, 11:29 AM   #4
Registered User
 
elgyqc's Avatar
 
Join Date: Sep 2018
Location: Laval QC
Posts: 822
Garage
Quote:
Originally Posted by 78F350 View Post
Starter needs a bit more coffee...
Or a lot less...
__________________
Grant
Arctic Silver 2000 Boxster S - bought with a broken engine, back on the road with the engine replaced
Green 2000 Boxster 5-speed and 1978 928 auto
1987 924S 5-speed (Sold) - Blue 2000 Boxster 5 spd (Sold)
elgyqc is online now   Reply With Quote
Old 04-26-2025, 01:20 AM   #5
Registered User
 
Join Date: Apr 2004
Posts: 88
Quote:
Originally Posted by 78F350 View Post
Starter needs a bit more coffee...

I think that the hose that you are referring to is to purge air from the cooling system of the engine. It is unique on the 1997 engines. It runs from the top of the coolant manifold on oil pump housing to the coolant reservoir. On later engines there is a fitting on top of the heat exchanger (oil cooler) to purge air.

Metal pipe location on the front of the engine:


The hose should be the one I referred to in this picture as "Coolant to oil cooler on top of the engine":



For parts, you may just need the hose listed here as (30) 99610620700, but possibly the others noted in the diagrams. I don't have a 1997 handy anymore to see the actual connections.



Possibly these, but I don't think the '97 uses this hose...



You should replace the oil dipstick tube while you are in there. It looks like yours was cracked and repaired.
Thank you so much for the detailed reply. It's very helpful. It's good to know the metal pipe is for the coolant air purge in MY97. Though I don't think the hose in my photo quite match the top hose "coolant to oil cooler" - my hose is actually much longer and tourtuous than what's in your photo.

But. I doesn't matter now. I decided the easiest way to tackle this would be to just cut off the section of the hose that's leaking, and fit a new generic coolant hose in its place with a brass hose joiner. Worked a treat. Nevermind where it actually ends up going.

Also, your prompt to get re the oil dipstick tube was great because: 1. I didn't know that's what it was. 2. I bought the car 22 years ago and it came like that so I always thought that "patch job" was how the factory had it 3. My dipstick hasn't been able to fit down the tube for a couple of years now and I hadn't bothered to investigate the issue. But you pointing this out made it very easy to diagnose that the "patch" had come apart a bit. It was an easy adjustment on the patch to make my dipstick fit again.

A new dipstick tube is also on the way - in my effort to "repatch" the patch, a further bit of the original tube broke. It seems like a very very brittle part....
__________________
--1989 Mazda MX6 GT
--1997 Porsche Boxster
--2005 Lexus RX330
--2007 Maserati Quattroporte Sport GT
Jinster is offline   Reply With Quote
Post Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 05:51 AM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page