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Old 11-04-2023, 08:00 PM   #4
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Join Date: Nov 2006
Location: In the garage...
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photo of install & video of movement against spring etc. would help diagnose immensely. They should NOT move vertically at all against caliper retainer spring plate once correct pads are installed correctly... only on a horizontal plane in and out against rotor. Even if you release pedal you shouldn't be able to hear any substantive pad movement.

Also, did you:

- re-check all wheel bolt torques? (97 #-ft on 987 IIRC)
- remove any caliper while installing? (if just pads no need on '04 986) check caliper bolts?
- replace rotors (sounds like no)?
- replace any hardware - caliper bolts, retaining spring, retaining pin, etc.?
- apply disc brake quiet (like CRC) to backing plates helping pads stick to caliper pistons?
- use caliper grease as necessary?
- check caliper pistons for leaks and free movement - inner & outer?
- bleed/flush brake fluid system once complete?
- keep an old pad set from each axle around to measure backs against new?

Happy to help - need some more input please.

Good luck
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