Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Boxster General Discussions

Post Reply
 
LinkBack Thread Tools Display Modes
Old 09-21-2022, 05:33 PM   #1
Registered User
 
Join Date: Mar 2017
Location: Nahcotta
Posts: 329
This totally confuses me (sponsor peek at this)

Crank, no start condition. I jumped across the fuel pump relay per process found for testing fuel pump in 101 projects.

Car fires up and runs. Great news, I order a new fuel pump relay from Pelican. Upon arrival, I plugged the the relay. Crushing no joy, car does not fire.

I pulled that relay and put the jump wire in again. Car starts and runs now again.

I am frustrated beyond rational thought.

I think it is unlikely that I got a bad part. However anything is possible.

Does any run have any other leads for me to chase.

Luckyman01 is offline   Reply With Quote
Old 09-21-2022, 08:34 PM   #2
Registered User
 
Join Date: Sep 2008
Location: Florida
Posts: 2,497
That means you're not getting a signal to the relay coil to turn on and provide power. When you jumper, you are bypassing the relay coil and jumpering 12v to the pump.

Need to investigate why no signal to relay coil.
dghii is offline   Reply With Quote
Old 09-22-2022, 05:48 AM   #3
Registered User
 
Join Date: Mar 2017
Location: Nahcotta
Posts: 329
Ignition switch?

If I am not getting current to the relay, what else could it be?

David
Luckyman01 is offline   Reply With Quote
Old 09-22-2022, 07:57 AM   #4
Registered User
 
Join Date: Feb 2005
Location: It's a kind of magic.....
Posts: 6,614
In order for the car to start, the DME has to see a signal from the crank position sensor telling the DME that the engine is rotating, it then turns on power to both the ignition and fuel pump. If the DME does not see that mV signal from the CPS, the fuel pump will not get power, and the car will not run.
__________________
Anything really new is invented only in one’s youth. Later, one becomes more experienced, more famous – and more stupid.” - Albert Einstein

Last edited by JFP in PA; 09-22-2022 at 08:00 AM.
JFP in PA is online now   Reply With Quote
Old 09-22-2022, 01:53 PM   #5
Registered User
 
Join Date: Mar 2017
Location: Nahcotta
Posts: 329
I considered the cps

However, I replaced about 5K miles ago and the tach needle appears to move (ever slightly) so I dismissed that.

I am however unclear on how much movement I should see out of the tach.

Is there any support for ignition switch theory?
Luckyman01 is offline   Reply With Quote
Old 09-22-2022, 02:19 PM   #6
Registered User
 
Join Date: Aug 2018
Location: Woodland Wa
Posts: 1,309
Quote:
Originally Posted by Luckyman01 View Post
However, I replaced about 5K miles ago and the tach needle appears to move (ever slightly) so I dismissed that.

I am however unclear on how much movement I should see out of the tach.

Is there any support for ignition switch theory?
You could test the CPS with a volt meter at the nearest connection by back probing or unplugging the connector and probing the CPS side.
When you crank the engine you will get a signal if the CPS is good.
That way your no longer guessing if the CPS is good or not.
Or I believe you can check the CPS signal with an OBDII reader that has a Porsche program.
Like a Durametric or Foxwell

Last edited by blue62; 09-22-2022 at 02:21 PM.
blue62 is online now   Reply With Quote
Old 09-22-2022, 02:42 PM   #7
Registered User
 
Join Date: Feb 2005
Location: It's a kind of magic.....
Posts: 6,614
I would be checking the CPS signal at the DME plug, which takes the entire harness into consideration.
__________________
Anything really new is invented only in one’s youth. Later, one becomes more experienced, more famous – and more stupid.” - Albert Einstein
JFP in PA is online now   Reply With Quote
Old 09-22-2022, 03:13 PM   #8
Registered User
 
Join Date: Aug 2018
Location: Woodland Wa
Posts: 1,309
Quote:
Originally Posted by JFP in PA View Post
I would be checking the CPS signal at the DME plug, which takes the entire harness into consideration.
That is also an option.
When testing something that generates a signal or a voltage like a CPS or a car battery
I try to start closest to the signal source when possible.
That way if the signal source tests good it is a wiring or connector problem.
If I start from the far end and don't get a signal I don't know if it is wiring or a connector or the signal source that is at fault until I do more testing.
blue62 is online now   Reply With Quote
Old 09-22-2022, 07:12 PM   #9
Registered User
 
Join Date: Oct 2020
Location: KY
Posts: 1,214
I agree with jfp. Your dme is likely not firing up the relay. This may actually be due to your ignition tumbler. If your dme is dry and all other systems are working properly, but your relay is not energizing while starting, I would look at the ignition wiring and tumbler.

Fun fact - while the tumbler is a wiper switch design, there is also a switch at the very base of the key slot that gets depressed when the key is inserted. This is the signal to the dme that there is actually a key in the tumbler! No pushy = no bang bang.

Sent from my SM-N976V using Tapatalk
__________________
2000 Box Base, Renegade Stage 1 performance mods complete, more to come
When the owners manual says that the laws of physics can't be broken by this car, I took it as a challenge...
ike84 is offline   Reply With Quote
Old 09-22-2022, 09:33 PM   #10
Registered User
 
Join Date: Oct 2018
Location: North Cali
Posts: 828
Garage
Quote:
Originally Posted by blue62 View Post
That is also an option.
When testing something that generates a signal or a voltage like a CPS or a car battery
I try to start closest to the signal source when possible.
That way if the signal source tests good it is a wiring or connector problem.
If I start from the far end and don't get a signal I don't know if it is wiring or a connector or the signal source that is at fault until I do more testing.
I think if the CPS or the related wiring was bad then the engine wouldn`t run with the pump relay bypassed. He started the thread with stating he jumped the relay and the engine ran fine.
Homeoboxter is online now   Reply With Quote
Old 09-23-2022, 06:17 AM   #11
Registered User
 
Join Date: Aug 2018
Location: Woodland Wa
Posts: 1,309
Quote:
Originally Posted by Homeoboxter View Post
I think if the CPS or the related wiring was bad then the engine wouldn`t run with the pump relay bypassed. He started the thread with stating he jumped the relay and the engine ran fine.
You have a good point.
My idea of checking the CPS with a volt meter is that it is the easiest quickest way to confirm the condition of an electrical component and any wiring or connections involved as part of the diagnostic process.
No need to remove or replace the part if it tests good.
Totally eliminates becoming a parts changer and tail chasing. (where electrical parts are concerned).
Never could understand swapping electrical parts side to side (like coil packs or o2 sensors) to see if the fault moves with the electrical component.
Or replacing an electrical component because it is thought to be at fault.
When all you have to do is use a volt meter and back probe a connection or use the needles and pierce the wires.
blue62 is online now   Reply With Quote
Old 09-23-2022, 09:34 AM   #12
Registered User
 
Join Date: Mar 2017
Location: Nahcotta
Posts: 329
Looks like I have attracted many of the best and brightest

Full disclosure, I am not the best with a voltmeter, how I should be able to test for voltage and continuity.

However, is there general consensus that because the car runs with a jumper in place the cps is OK?

IKE84 states,
"]This may actually be due to your ignition tumbler. If your dme is dry and all other systems are working properly, but your relay is not energizing while starting, I would look at the ignition wiring and tumbler.

I noticed that when I put the jumper in place, the fuel pump fires up before I turn the key. Does this Support Ikes thoughts?

When you guys refer to the DME, is that the box in the trunk behind the carpet? When my immobilizer was rained on I sent the board from under the seat and the what I thought was the CPU to folks in Florida.

jfp states; I would be checking the CPS signal at the DME plug, which takes the entire harness into consideration. I feel clueless, is this the box behind the carpet and do I just need to become more learned of the wiring diagram in the Bentley book?

blues62, I live about 100 miles west of you so maybe one day we can meet F2F.

Anyhew fellas, any more guidance is welcomed.
Luckyman01 is offline   Reply With Quote
Old 09-23-2022, 10:15 AM   #13
Registered User
 
Join Date: Dec 2009
Location: Orange County, CA
Posts: 1,981
Quote:
Originally Posted by Luckyman01 View Post
blues62, I live about 100 miles west of you so maybe one day we can meet F2F.
Me too! If I ever happen to be in that area I would definitely be visiting Blue not just as an avid gearhead, but also to check out his smoked salmon..
Gilles is online now   Reply With Quote
Old 09-23-2022, 11:35 AM   #14
Registered User
 
Join Date: Mar 2017
Location: Nahcotta
Posts: 329
Or he could share his brine recipe, not likely, my own brother will not share his
Luckyman01 is offline   Reply With Quote
Old 09-23-2022, 02:26 PM   #15
Registered User
 
Join Date: Aug 2018
Location: Woodland Wa
Posts: 1,309
Luckyman & Gilles

First electrics is really my weak suit.
So what I do is use google and youtube.
There are many examples and detailed write ups on testing just about anything electrical.
You do have to be a little careful who you follow on youtube. There are lots of people just repeating what they have heard or seen and have no real experience with what they are talking about.

Most good articles and good youtube videos will give you specs.as well.
Such as what "ohm" reading to expect when doing a resistance test.

Scanner Danner on youtube is tops... very good detailed videos and he is a top notch professional.
You can learn a ton about automotive electrics and also top notch diagnostic procedures via his videos.
I have been following him for a couple of year now.

Still everytime I do a voltage drop test I have to go and look up how to do the connections for what ever circuit I am testing.
But in the end learning and using a digital volt meter saves lots of time lots of work and loads of money.

Luckyman
When I saw Nachotta I thought it was some foreign country
your just over yonder.

Gilles how far are you From Portland????

Brine for smoked Salmon:
Nothing special really....I tend to tweak it almost everytime I mix it up.
A little change like maybe less soy sauce and more teriyaki sauce.
Or maybe some good quality maple syrup or maybe some lemon juice.
Or maybe brush some honey on the fish right at the end of smoking.
I also will change up the smoke chips.. something besides Alder every time.
Or even try different smokers although the Big Chief seems to do the best for me.

The Coho are starting to come into my favorite river so fishing in the morning.
Now if they will just get over the early season lockjaw.
They don't bite very well early on when the water is still warm.
We need a good rain that will wake them up.

So if you guys want the basic brine recipe let me know I will post it.
blue62 is online now   Reply With Quote
Old 09-23-2022, 02:53 PM   #16
Registered User
 
Join Date: Dec 2009
Location: Orange County, CA
Posts: 1,981
Quote:
Originally Posted by blue62 View Post
Gilles how far are you From Portland????
Blue, I am 1027 miles away (92886) from Woodland WA...

But a good friend of mine just moved to Kelso WA and I may go visit him at one point, I don't know how to fish and have never smoked anything, but I LOVE smoked salmon..

However, since my kids gave me for father's day a 'Masterbuilt' charcoal grill that supposedly is good for smoking as well so I will be learning how to use it but unfortunately where I live the only 'fresh salmon' comes from the store like Whole Foods or Mothers etc.,
Gilles is online now   Reply With Quote
Old 09-23-2022, 11:06 PM   #17
Registered User
 
Join Date: Jan 2021
Location: Coquitlam, BC Canada
Posts: 36
I had the exact same symptoms. Fuel pump relay was not triggered when turning the key to the run position. My problem was bad chassis ground for the circuit. The ground for this circuit is behind the instrument cluster. I believe my nut simply fell off and the eyelets were making intermittent contact.

Sent from my SM-G781W using Tapatalk
JDMsurprise is offline   Reply With Quote
Old 09-24-2022, 05:40 AM   #18
Registered User
 
Join Date: Aug 2018
Location: Woodland Wa
Posts: 1,309
Luckyman

If I was going through the same issue...since the car runs if you jumper the relay then the problem seems to be voltage supply to the relay.
So I would study wiring diagrams of that side of the voltage supply circuit.
From that possibly I could come up with a plan for testing that circuit out via voltage drop tests.

As JDMsurprise experienced most electrical issues are bad ground issues.
blue62 is online now   Reply With Quote
Old 09-24-2022, 09:46 AM   #19
Registered User
 
Join Date: Mar 2017
Location: Nahcotta
Posts: 329
I will keep all updated

I will do some more investigation based on all the input and get back ltr
Luckyman01 is offline   Reply With Quote
Old 09-28-2022, 09:05 PM   #20
Registered User
 
Join Date: Oct 2020
Location: KY
Posts: 1,214
Hey lucky, I responded to your pm.

Let us know what you figure out.

Sent from my SM-N976V using Tapatalk

__________________
2000 Box Base, Renegade Stage 1 performance mods complete, more to come
When the owners manual says that the laws of physics can't be broken by this car, I took it as a challenge...
ike84 is offline   Reply With Quote
Post Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 10:01 PM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page