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-   -   Coolant tank leaking - Please help (http://986forum.com/forums/boxster-general-discussions/72072-coolant-tank-leaking-please-help.html)

Rav 986S 05-07-2018 11:28 AM

Coolant tank leaking - Please help
 
HELP!

My coolant tank on my 986S was leaking. I bought the parts and have had a go at replacing.

I have had to give up as i cant reach the spring clips on the pipes in the engine bay.

Can this job be done without going under the car? What am i doing wrong as I just cant get to the clips?

I followed Pedro's garage (thanks Pedro!) but am really stuck. The car cant be moved now as there is no coolant and i have removed the oil filler pipe too.

Any help appreciated. Its warm for once in the UK and i am missing out!!!!

Brian in Tucson 05-07-2018 12:16 PM

You need the proper tool. https://www.amazon.com/4525-Cable-Type-Flexible-Clamp-Pliers/dp/B000F5JM0O

Btw, you can cut those short hoses, replace them with common hose from an auto parts dealer.

The hose clamps are called spring clamps and can all be accessed from the top. When you put the new tank in, figure out where to position the clamps so that they're easier to access.

Wayne Dempsey did a nice write up with pictures. https://www.pelicanparts.com/techarticles/Boxster_Tech/33-WATER-Coolant_Tank/33-WATER-Coolant_Tank.htm

RedTele58 05-07-2018 12:44 PM

Read this:

http://986forum.com/forums/boxster-general-discussions/71684-how-hard-can-coolant-tank-replacement.html

Grim1ock77 05-07-2018 12:55 PM

Quote:

Originally Posted by Brian in Tucson (Post 569717)
You need the proper tool. https://www.amazon.com/4525-Cable-Type-Flexible-Clamp-Pliers/dp/B000F5JM0O

Btw, you can cut those short hoses, replace them with common hose from an auto parts dealer.

The hose clamps are called spring clamps and can all be accessed from the top. When you put the new tank in, figure out where to position the clamps so that they're easier to access.

Wayne Dempsey did a nice write up with pictures. https://www.pelicanparts.com/techarticles/Boxster_Tech/33-WATER-Coolant_Tank/33-WATER-Coolant_Tank.htm

I used the same tool and was able to do this from the top, it can be tricky to get the end just right on the clamp but it is possible.

Rav 986S 06-07-2018 01:32 AM

Thanks for your help.

After a lot of effort and many weeks off the road, i managed to replace this tank without lifting the car.
I also replaced the oil filler pipe as this was split.

The tank was best and cheapest from the OPC - Circa £250.

The cable operated spring clamp pliers were a must have together with some decent hand pliers.

I have pictures.....

Old tank
https://i.imgur.com/R4hqVHK.jpg

My engine
https://i.imgur.com/dp2Rd0V.jpg

Any idea what this is for?
https://i.imgur.com/pXCEJkW.jpg

Offending tank
https://i.imgur.com/DoU8k9O.jpg

Splits at bottom
https://i.imgur.com/mA7qHZ7.jpg

New tank in
https://i.imgur.com/4X2b83O.jpg

Final install
https://i.imgur.com/QmqKvSL.jpg

I drove the car to work this morning, focused on the temperature gauge which didnt go much above 80 degrees.

It seems to have done the trick.
Thanks all.


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