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-   -   Broken Tranny Mount at the Casing (http://986forum.com/forums/boxster-general-discussions/64474-broken-tranny-mount-casing.html)

brybart 11-26-2016 10:47 AM

Broken Tranny Mount at the Casing
 
So I was working on a reservoir replacement and had to remove the braces and shield to reconnect the hoses on the firewall. As soon as we got the shield off my buddy said "you should take a look at this". It looks as if the lower mounting point of the transmission mount has broken off on the drivers side. Has this happened to anyone else, what are my options?http://986forum.com/forums/uploads02...1480189509.jpg

particlewave 11-26-2016 11:11 AM

http://986forum.com/forums/general-discussions/62995-so-happened-fml.html

Smallblock454 11-26-2016 11:35 AM

It always helps if you turn the picture in the right direction. ;)

http://986forum.com/forums/uploads02...1480192549.jpg

Options: welding; reinforcing with a strut; new transmission housing.

Regards, Markus

particlewave 11-26-2016 11:47 AM

Quote:

Originally Posted by Smallblock454 (Post 517768)
It always helps if you turn the picture in the right direction. ;)

It is in the correct orientation. It's your browser. ;)

http://i875.photobucket.com/albums/a...5A237512FC.png

Gelbster 11-26-2016 11:59 AM

Quote:

Originally Posted by Smallblock454 (Post 517768)
It always helps if you turn the picture in the right direction. ;)

http://986forum.com/forums/uploads02...1480192549.jpg

Options: welding; reinforcing with a strut; new transmission housing.

Regards, Markus

Thanks Marcus,now I can see it.
Before you repair anything, figure out why it broke? Otherwise it may keep happening. Is the bracket installed correctly ? Did the rubber mount collapse? Impact? The other side? The engine mount?

brybart 11-26-2016 01:34 PM

Broken Tranny Mount
 
Gelbster, Small Block and Particlewave. Thanks for the quick replies and getting the orientation of my photo correct. From the link that Particlewave provided it looks like the exact same break, and I had a CV joint fail on that side. Also had a sagging front engine mount with I fixed with the inserts you can get from Pelican.

I think I'll hunt for a shop that can weld it up before I go for a swap. I've found a couple in the Bay Area that I'll reach out to. I'll update the post when I find a solution.

Gilles 11-26-2016 04:16 PM

Quote:

Originally Posted by brybart (Post 517781)
I think I'll hunt for a shop that can weld it up before I go for a swap. I've found a couple in the Bay Area that I'll reach out to. I'll update the post when I find a solution.

IMHO, I think the cost of a welding would not justify doing it, since they are used and may have a few miles on them..

Perhaps Woodie can set you up with a used one for the time being, until you can get a new pair of support mounts.

78F350 11-26-2016 07:04 PM

Quote:

Originally Posted by Gilles (Post 517796)
IMHO, I think the cost of a welding would not justify doing it, since they are used and may have a few miles on them..

Perhaps Woodie can set you up with a used one for the time being, until you can get a new pair of support mounts.

Note: It's the transmission housing that broke, not the mount.

Gilles 11-27-2016 10:01 AM

Quote:

Originally Posted by 78F350 (Post 517804)
Note: It's the transmission housing that broke, not the mount.

Ouch.. :-(

Hopefully the guy that will be welding the tap have enough room with the tranny in place...

thstone 11-27-2016 12:54 PM

Quote:

Originally Posted by Gelbster (Post 517773)
Before you repair anything, figure out why it broke? Otherwise it may keep happening. Is the bracket installed correctly ? Did the rubber mount collapse? Impact? The other side? The engine mount?

As Gelbster asked, any idea why it broke?

brybart 12-29-2016 01:28 PM

Root cause for Broken Boss
 
I think that this was either broken or fractured when I bought this car 5 years ago. One of the first things I noticed was that there was an aftermarket cv and axle on this side of the car with a torn boot so I had it replaced with a factory part. So at one time in this car's life I would guess that there was a failure of a cv and axle, so I would say that it was impact. It will be welded tomorrow and a brace is being made to add extra support on this side, I am also replacing both transmission mounts since I am under the car. I'll post photos of the repair.

brybart 01-03-2017 10:17 AM

Repair Complete
 
Welded Boss and installed additional bracing, replaced both transmission mounts. Car is as good as new.

http://986forum.com/forums/uploads02...1483471027.jpg

Quadcammer 01-04-2017 04:35 AM

pretty impressive repair, nicely done.

brybart 01-09-2017 12:27 PM

Repair Complete!
 
All credit goes to Ron Chuck Engineering in Redwood City, CA. He did the welding and had the idea for the bracket.


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