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Hello @ all,
first of all have fun with your car and don't think about the things discussed here while you drive it. ;) So just don't read. Quote:
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These days i think they didn't have the mass production testing solution for that. Today i would say it's not problem to identify such an engine in the factory. As said, no manufacturer has any interested in failing engines with a repeatable failure. That is bad for the reputation and brand. If you look at the new engine type designs you'll see that they've named the problems and completely redesigned the engines. Quote:
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Regards, Markus Peace and happiness |
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The reason the Faultless Tool was delayed to market was because they wanted to patent it first. They learned a bitter lesson from the first tool kit; if you don't protect your intellectual property and development costs, anybody can get into the game with cheap and often poorly made knock offs, some of which actually fell apart on first use and were subsequently sent back to LN for replacement. Only problem was they were not LN units. So in response, every new development undergoes patent protection first (if possible) before they appear in public. The result is often a delay of a year or more before you can get one, but the chances of a bogus knock off are significantly reduced. To give you an idea of how pervasive this problem is, LN has actually encountered fake LN IMS Retrofit kits being sold. And God only knows what kind of bearing is in them, but guess who would get the blame if one of them fails. We work with a very good dealer on parts, but they, like every other dealer, are hamstrung by Porsche's parts system. They have mechanisms to report problem, but rarely if ever hear anything more once the report is filed. It is not always easy for the tail to shake the dog. |
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@ all: This is some info from FAG Kugelfischer for those who are interested in any kind of bearings: http://www.schaeffler.com/remotemedien/media/_shared_media/08_media_library/01_publications/schaeffler_2/manualmountingoperation/downloads_7/wl_80100_3_de_en.pdf Regards, Markus |
Page 70 in that link looks familiar to students of the IMSB story.
Amazing resource - the technology involved is awesome. Makes you cringe when you compare the tools shown in the FAG link to a guy on You Tube using a pilot bearing extractor to remove an IMSB !Many of us are stuck in the" adjustable wrench will do" era of mechanics and this link shows how woefully behind we are. |
Imagine the cost of training dealer mechanics to replace an IMS and the cost of doing it for even every dual row car. The settlement was cheap. The lawyers got rich. Tis ever thus. Said as one waiting to cash a $15 check I just got from some class action settlement. OTOH, the pressure of the lawsuits helps put pressure on the corporations.
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the tools and technology shown in this document are old school. Think the brochure itself is from the 70/80ties. Today you use digital measurement tools. Shurely the bearings description is updated in 2013. For example for a pro extractor: In todays world you would use induction to heat the IMS tube with induction within milliseconds to a temperature where you don't harm the integritiy of the metal and than pull the bearing by a clamp mechanism on the outer race so you don't run into problems to jam up the bearing in the tube. The process itself cculd be completely automated by a micro controller. Also you could make shure that the tool works extreme precisely concerning geometrical precision. Regards, Markus |
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Shops that do IMS retrofits have to watch their bottom line every moment. When the Faultless Tool became available, a lot of shops took a "wait and see" attitude towards spending even more for tooling to do a job that is actually decreasing in volume (no more vehicles are being built with the IMS shaft, many [25K+] have already been retrofitted, many of the total number are no longer on the road; and of the remaining population, many will never be retrofitted.). So if spending another $1K for better tooling is already under review, you can assume anything costing more than that would simply be a solution without raison d'etre. |
Hello JFP in PA,
nuclear power? Dream of 1950. Laser guided? Dream of 1980. Computer controlled? Dream of 1970. :D ;) Complexity and price. Bearing mounting machines with induction are on the market since around 2000. Induction cooking fields in kitchens today have a market share around 50% in Europe. So no rocket science. I agree that complexity doesn't always mean better. But if you think about SENT - https://de.wikipedia.org/wiki/SENT J2716: SENT - Single Edge Nibble Transmission for Automotive Applications - SAE International to replace car bus systems like CAN bus systems or other things than some tools people use are like a fireplace instead of a Smartphone to make light. ;) Regards, Markus |
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As for SENT, with vehicle manufacturers typically running 5-10 years behind almost any technology development curve, it will be a long time, if ever, before we see it used in vehicles. Manufacturers here only grudgingly adopt new technology, regardless of its benefits. It took literally decades before they stopped putting carburetors on engines and started using fuel injection, and even then only went to throttle body injection rather than port or DFI. Why? Cost. Even now, the only reason fuel injection has grown is because of federally mandated fuel economy rules, not because it is better technology. Just because you develop a better mouse trap does not mean the world will flock to your door, particularly when then is another cheaper way to dispose of the rodent. |
And in a densely populated market where the service locations are limited, investment in tooling may make sense. But come into the US with its widely dispersed population, low frequency of M96 engined cars and many mechanics competing on price for the same job and you have a reluctance to invest beyond a certain amount.
I read all the time of people trying to do the IMS with home built tools. Or buying a kit on the basis of price. Maybe for an engine rebuilder but how many engines does even the top tier engine rebuilder have to do a year to amortize the cost of complex tools such as you envision? Most are employing mechanics who bring their own tools! |
Well done Markus , you have driven JFP to start talking about cooking in an IMS thread.That is a first !:)
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